Super tank Polymer Concrete Electrolytic Cells are designed, built and installed to satisfy the most stringent requirements requested by tank house operators worldwide. In most case their main request is to guarantee full operating availability throughout the plant' s lifespan, maximizing production of high-purity metal (copper, zinc, nickel, cobalt, lead or other) with absolute safety for people and the environment.
Additionally, Polymer Concrete Electrolytic Cells must accommodate changes for continuous improvement of electrolytic process, integrating efficiently with upgrades of complementary equipment such as anodes, cathodes, cap boards, overhead crane, electrolyte agitation systems, acid mist control devices, thermal insulation, among many others.
Super tank electrolytic cells are cast monolithically based on a patented, three stratum composite material system.
the internal stratum is a monolithic tank made with multiple layers of fiber-reinforced vinyl ester resin (FRP) complying with chemical barrier international norms that assure long term impermeability and corrosion resistance.
the intermediate stratum is the structural core made with Hyperbonded Polymer Concrete, with a patented formulation to achieve a low coefficient of thermal expansion, providing long term structural integrity with low thermally-induced stresses.
the external stratum is a standard seal layer of FRP that further protects the structural core from electrolyte splashes and spills. Optionally, this external seal may be specified with multi-layered oriented fiber reinforcements to guarantee trouble-free operation in unusually extreme operating environments.
Super tank Polymer Concrete Electrolytic Cells are designed, built and installed to satisfy the most stringent requirements requested by tank house operators worldwide. In most case their main request is to guarantee full operating availability throughout the plant' s lifespan, maximizing production of high-purity metal (copper, zinc, nickel, cobalt, lead or other) with absolute safety for people and the environment.
Additionally, Polymer Concrete Electrolytic Cells must accommodate changes for continuous improvement of electrolytic process, integrating efficiently with upgrades of complementary equipment such as anodes, cathodes, cap boards, overhead crane, electrolyte agitation systems, acid mist control devices, thermal insulation, among many others.
Super tank electrolytic cells are cast monolithically based on a patented, three stratum composite material system.
the internal stratum is a monolithic tank made with multiple layers of fiber-reinforced vinyl ester resin (FRP) complying with chemical barrier international norms that assure long term impermeability and corrosion resistance.
the intermediate stratum is the structural core made with Hyperbonded Polymer Concrete, with a patented formulation to achieve a low coefficient of thermal expansion, providing long term structural integrity with low thermally-induced stresses.
the external stratum is a standard seal layer of FRP that further protects the structural core from electrolyte splashes and spills. Optionally, this external seal may be specified with multi-layered oriented fiber reinforcements to guarantee trouble-free operation in unusually extreme operating environments.
Super tank Polymer Concrete Electrolytic Cells are designed, built and installed to satisfy the most stringent requirements requested by tank house operators worldwide. In most case their main request is to guarantee full operating availability throughout the plant' s lifespan, maximizing production of high-purity metal (copper, zinc, nickel, cobalt, lead or other) with absolute safety for people and the environment.
Additionally, Polymer Concrete Electrolytic Cells must accommodate changes for continuous improvement of electrolytic process, integrating efficiently with upgrades of complementary equipment such as anodes, cathodes, cap boards, overhead crane, electrolyte agitation systems, acid mist control devices, thermal insulation, among many others.
Super tank electrolytic cells are cast monolithically based on a patented, three stratum composite material system.
the internal stratum is a monolithic tank made with multiple layers of fiber-reinforced vinyl ester resin (FRP) complying with chemical barrier international norms that assure long term impermeability and corrosion resistance.
the intermediate stratum is the structural core made with Hyperbonded Polymer Concrete, with a patented formulation to achieve a low coefficient of thermal expansion, providing long term structural integrity with low thermally-induced stresses.
the external stratum is a standard seal layer of FRP that further protects the structural core from electrolyte splashes and spills. Optionally, this external seal may be specified with multi-layered oriented fiber reinforcements to guarantee trouble-free operation in unusually extreme operating environments.
Core Vibration Concrete Pipe Making Machine
Core vibration concrete pipe machine produces wide range of dry cast Reinforced Concrete Pipes with soft liner (PVC and PE), Hard Liner (GRP) and Unlined.
Core vibration concrete pipe making machine produces a high quality standard Concrete Pipes (Spigot/Socket Joint) and Jacking Concrete Pipes (Steel collar Joint) for Microtunneling application.
Core vibration concrete pipe making machine has the characteristics of high automation, high efficiency, labor saving, safe and reliable as well as environmental friendly.
Its technical features are as follows:
1. High efficiency for vibration transfer;
2. Uniform concrete distribution;
3. Core Vibrator with hydraulic oil cooling system to give best vibration performance;
4. Patented technology for vibration source to guarantee vibration at 4,000 times/minute;
5. Special technology for expanding loading area on bearing to prolong working life of the machine;
6. Easy and friendly operating and Maintenance Techniques;
7. the machine is completely computer controlled by touch screen.
Models:
KX-I Core vibration concrete pipe making machine (600-2400mm)
KX-II Core vibration concrete pipe making machine (1200-3000mm)
"GRP Food Grade Vessel
Adopting computer controlled filament winding technology, FRP storage tank and brewing tank in food grade based on food grade resin matrix are safe and hygienic without toxicity and taste, which ensures the sanitation requirement of products. It is applied in food storage and transportation of sauce, vinegar and others through selection of food grade resin and strict post process techniques. Adding exterior insulation layer while manufacturing helps improve its insulation efficiency and maintain its necessary temperature during sauce fermentation.
Main characteristicsAre as follows:
1. Excellent physical property its density is 1.8-2.1, being equal to 1/4-1/5 of steel; and its specific strength is higher than steel, cast iron and plastic. Its thermal expansion coefficient is approximately the same with steel; while its thermal conductivity is only 0.5% of steel;
2. Flexible design ability and excellent structural property of tank wall enable its constituent materials to fully display and to be selected reasonably;
3. Smooth and clean surface which can be washed easily;
4. against animalcule corrosion;
5. without toxicity and taste;
6. Low conductivity coefficient which can effectively maintain constant temperature;
7. Good low temperature resistant property;
8. Long operate life;
9. the insulation layer can be manufactured and the heating and cooling equipment can be added on the tank as per the requirement of clients.
Application areas:
1.Vinegar, sauce and acidic food vessel;
2.Food fermentation tank;
3.Solarization vat;
4.Inebriant, alcohols and fatty food vessel;
5.Chloric drinking water tank and water tank for life;
6.Super-pure water tank."
"Double Pipe Automatic Core Vibration Concrete Pipe Making Machine(Model: KX1200300-1200)
Double Pipe Automatic Core Vibration Concrete Pipe Making Machine(Model: KX1200300-1200)has the characteristics of good quality, safety, environmental friendly, energy saving and fast production
in addition, it has following technical features:
High production efficiency:300-800 mm RCP pipe two pieces forming in one time; production capability: 12 pieces/hour;1000-1200 mm RCP pipe one piece forming in one time; production capability: 6 pieces/hour.
Good adaptability: with or without steel cage reinforcement; flat and socket shape for pipe; without or with PE/PVC inner liner.
High automation: adopt touch screen computer controlled system; vibration frequency and feeding speed can be adjusted automatically.
Lower investment: utilize special fork lifts to transfer pipes; there is no need to use crane in the workshop.
Lower operation cost: labor saving; cement and steam saving."
"Technical Specification for GRE Pipe Production Line
Technical specification
Pipe diameter (ID)ï2 - 8 inch
Pipe max lengthï30 feet
Winding angleï30 -90
Pipe pressureï35 -250 bar
Type of driveïChain Drive
Control modeïManual / Semi automatic / Automatic
Speed of the working trolleyï50 m/min
Precision of lining up fiberglassï± 1 mm
Repositioning accuracyï0.2 mm
Max speed of pulling fiberglassï75 m/min
Max width of fiberglass tapeï440 mm
Winding typeïReciprocating cross and hoop direction
Resin typeïEpoxy resin
Curing type of pipeïSteam"
Hydrostatic testing machine on pipe
Equipments for the hydrostatic testing of GRP pipes with diameters form 300 to 3000 mm, according to the BS 5480 standards appendix K and M, pressure of 2. 5 to 30 bars, capable of handling pipe lengths from 6 to 12 meters with the set of sleeve plugs on pipes up to DN 3000.
Technical details are as follows:
1. Machine capacity: 300mm to 2600mm;
2. Testing pressure: 300mm to 1600mm is 32 bars; > 1600mm is 20 bars.
3. Pipe length: 6-12meters;
4. Supporting tables: 4 numbers with one cylinder at the center and two guides at both ends.
5. the machine has hydraulic cylinders to move the testing plate by 800 mm from the tail side of the machine.
6. the machine should include testing plates for the full range (300 to 2600mm).
7. Computer controlled and manual controlled;
PLC system is from Mitsubishi/Siemens/Omron
8. Sealing components of hydraulic system are from EATON/HYVA/YUKEN
9. Power supply: 380V/400V/415V/440V; Frequency: 50 Hz
as main equipment in the production line, it's designed for the GRP pipe manufacturing. Mechanism constitution and its working principle are Stating as follows:
It mainly consists of mandrel driving device, overall frame, steel Band pusher, beam cam disc, band circulating head, band exit head, beam for Band supporting, steel band, liner chopper devices for liner and structure, sand Feeding device, chopped roving shelf for liner and structure, hoop roving shelf for liner and structure, Resin mixing and spraying devices for liner and structure, infrared heating System, mylar winder, surface veil winder, external layer winder, pneumatic Rollers for liner and structure, finishing pneumatic roller, Hydraulic lifting Table, online cutting & grinding device, dust collector, PLC control System, electrical control system, etc.
the main transmission of the winding machine is assembled with mould Consisting of cam disc, band exit head, band circulating head, beams for band Supporting and closed-loop steel band.
Once the mould rotates with the transmission, steel band winds on the beams distributed around the circle of cam disc and moves in the axial way under the impetus of pushers. Band will be pushed forward at one band width with every complete revolution of the mandrel. When it arrives the rear end of the beam, steel band will be LED into mandrel's hallow tube via exit head and Circulating head, and then return to the very starting point. In this way, Steel band forms a circulation process of winding, pushing forward, leading Out, leading in and rewinding.
Wind the mylar and surface veil onto the band as it forms the Winding cyclic movement. And, simultaneously, onto the band, spray resin through spraying device for liner layer and structure upward side, spread Chopped roving via chopper devices for liner layer and structural layer, feed Sand by sand feeding device, and wind hoop roving from the roving shelf. after the hoop roving, chopper, resin and sand on the band are completely mixed and Impregnated with the effect of pneumatic roller, it moves forward with band in the axial way into the infrared heating area to be cured and then moves on Until leave the band mould. Hydraulic lift table will rise sequentially and the Rollers on the table support the cured pipe. Pipe will be cut after it reaches A certain length and both ends are trimmed by online cutting and trimming Devices. In this way, the production of a pipe is done. The amount of chopped Roving for liner layer and structural layer, hoop roving, sand as well as resin Are preset and controlled by PLC which also controls the temperature of resin And sand.
Usage: Glass Testing Instrument Power: Electronic
Brand Name: Apex-tech
Warranty: 12 months
weight: 10 tons
Hydrostatic test machine on couplings
Equipments for the hydrostatic testing of GRP sleeve couplings with by width of 1.5 meters and diameters from 30 to 3000 mm that allows to test the single sleeves and also according to the BS 5480 standards Appendix K and M and pressure of 2.5 to 30 bars.
the test consists on checking the tightness with the rings and the tightness ring. the machine is composed by one set of plugs for the test, two heads supporting the Plugs, oil-pressure system for the closing of the plugs, a hydraulic unit and one electrical board plus a set of Sleeve plugs on pipes up to DN 3000.
"Product: steel moulds for making concrete pipes Product
Material: Steel
Shaping Mode: Forging Mould
Brand Name: Apex-tech
Steel moulds for concrete pipes are made by wear-resisting steel and stress elimination treatment completely to ensure the mould without distortion;
Specification:
DN: 300-3000mm;
Length: 2000-3000mm;
Joint: Flat joint, male & female, Socket & Spigot, steel collar joint.
We have exported more than 10 batches of steel moulds to our customer in Middle east. "
GRP Pipe Filament Winding Prodcution Line-Winding Machine
GRP Pipe Winding Machine Specifications:
General technical data:
Diameter range DN300mm-3000mm
Length of Product 12m
Winding Angle 45° - 90°
Carriage stroke 13m
Control Manner Two axes motion and three spindles
Electrical power supply 380V, 3 phases 50-60 Hz
Raw materials:
Resin Polyester resin, or vinyl ester resin
with reinforcement yarn E-Glass or ECR Roving
1. Liner making machine(13 Kw/set) (1set)
Consist of:
1) Headstock 1 set
2) Tailstock 1 set
3) Railway 1 set
4) Carriage 1 set
5) Four-wheel pneumatic roller 1 set
6) Mylar delivery rack 1 set
7) System of timing with frequency conversion 1 set
8) Electric control system 1 set
9) Resin feeding system 1 set
