For different thickness material continuous punching use
Work together with uncoiler machine for automatic production
Can be customized
Feature:
1. It is updated product of H series straightener specially designed for punching super thin products. As we all know, coil material can not produce good products without flattening and stress relieving treatments; therefore, the performance of the straightener is critical in the production process.
2. The flattening and the straightening secondary wheels adopt imported SUJ2, milling after HRC60° heat treatment and starts production after plating the hard chrome to ensure the evenness of the chrome layers and the form tolerances of each bearing.
3. The flattening adjusting adopts the floating four-point balancing equipment, with the dial indicator which can find the leveling point rapidly.
4. Every straightening wheel of S series precision straightening machine is equipped with leveling assistant wheel to ensure that it will not be bent in the production process, thus improving the flatness quality of products.
5. The fixed type of auxiliary roller improves the rigidity of the lower wheel and prevents deformation under force.
6. The upper auxiliary roller is of floating type, to obtain different pressure according to needs, strengthen the leveling strength life of leveling wheel and improve the flatness requirement of plate surface.
7. The transmission gear is lubricated by forced cycle immersion oil, which can reduce the wear of the gear and work under high temperature for a long time.
8. The transmission mechanism adopts synchronous and independent transmission for each leveling roller, which reduces the side clearance tolerance accumulated by gear group transmission and improves the flatness requirement of plate.
9. The addition of lubrication system can prolong the life of the machine and keep the machine in stable working state for a long time.
10. Because material is qualitative, makings width and makings thick different, do not have unified numerical reference so, because this suggests, take before large quantities of production small segment material tries correction first, wait for after achieving the effect again successive production.
Double crank metal stamping press can be used to stamp heavy metal with large thickness, such as parts of motorcycle and bicycle,automatic equipment of home appliance.
Feature:
Octahedral guiding of slider and long guide fail can guarantee operation precision.
Hydraulic overload protection device and overload automatic emergency cut off can protect safety of press machine and mould, with convenient application..
PLC electric interlocking control possesses sudden-stop, inch, single pass and continuous operation specifications.
Dry pneumatic friction clutch is small in noise, large in clutching torque, small in braking angle and convenient in maintenance.
Body is closed structure, including beams,, stand columns, and bases, which is strained with four tie bolts, with good rigidity(400-600).
Standard Configuration:
>VS variable-speed motor
>Hydraulic overload protector
>Electric slider adjusting device
>Indepence electrical control cabinet
>Movable working table
>Digital moulding-height indicator (Unit:0.1mm)
>Electric butter lubricating device
>Power socekt
>Over-run satety device
>Misfeed detaction consent
>Pre-determinned counter(6 digits)
>Air-blast device 1/2" primary circuit
>Air source conector 1/2" secondary circuit
Optional configuration:
>Die backer device
>Photo-electric safety device
>Feeding device on the slider
>Safety dog and safety latch
>Anti-vibration footstand device
>Die area lighting
>Quick die change device
>Movable working table
>Frequency converter
>Automatic feeding system
APE series precision metal stamping press has a high precision of 0.1mm, an it features easy operation and reliable performance. Therefore, it is quite suiable in cutting, punching, bending and other machining for diverse metal plates, These metal plates could be used to produce motor casing, automobiles parts, home appliance, computer cases, recording machine, power supply unit's bottom mounts and etc.
APD series precision metal stamping press has high precision of 0.1mm, and it features easy operation and reliable performance. Meanwhile, it adopts semi-closed structure, which contributes to high stamping stability, Meanwhile, semi-closed structure also helps to prevent C-shape opening and low stamping precision cause by long-period stamping. Therefore, the stamping press is widely used in diverse parts's stamping and forming, such as electronic tools, communication tools, computer parts, home appliance parts, vehicle components(automobiles, motorcycles and bicycles),hardware tools and etc.
Features:
1. With High rigidity rack design, they are welded with the use of high-quality steel plates, through internal stresses,so that stability and reliability and reliability of the whole machine in precision are enhanced.
2. Consistent driving center and machine center to guarantee accurate and stable punching.
3. In order to guarantee relative stationarity of machine operation, it is necessary to balance two balancers.
4. Moulding-adjustment precision is as high as 0.1mm, safe,speedy ,and reliable .
5. Through hard oxidation and grinding ,such parts as bent axles,gear sets,and connecting rods possess higher combination property and tolerance.
6. Adopt highly sensitive and reliable clutch/brake and internationally top duplex,to guarantee safety for operation and stop of press rams.
7. Machine's structural design shall be reasonable,for the convenience of realizing automatic pr reducing cost,and improving efficiency.
8. Possess advanced design concepts, low noise, low consumption,and energy saving.
Standard configuration:
>Inverter
>Hydraulic overload protector
>Electric slider adjusting device
>Slider and mould balancing device
>Misfeed detection consent
>Power socket
>Rotary cam switch
>Crank angle indicator
>Counter
>Air source conector
>Over-run safety device
>Maintenance tool and tool box
>Operating manual
Optional configuration:
>Auto grease pump device
>Air die cushion device
>Preset counter
>Foot switch
>Quick die change device(Die lifter,die clamper, or mould-shift arm)
>Feeding device on the slider
>Anti-vibration foot
>Photo-electric safety device
>Feeder(Air, machinery,and NC)
>Uncoiler
>Leveller
>Manipulator
>Die lighting device
>PAC100 control system
>Man-machine control system
The presses precision of APF series stamping presses arrives to class 1-jis (Japannese industrial standards), which is suitable for progessive die stamping in high precision.
Features:
Mix European, American and Japanese advanced technologies/functional structure CAE dynamic si optimization design.
High rigidity lathe bed high quality steel profiling welding or In-block casting part tempering/vibration stress processing.
High standard fabrication processing of such key parts as gears and bent axis through hard chrome plating/nitriding/grinding.
Such high level configurations as high performance controllers /drive parts /electromagnetic clutches/steam-driven elements and bearings.
Technical grade if international stamping equipment and inspection of machine index.
High memory module/individual design franchised software compilation.
High compatibility multi axial variable speed drive/automation equipment onboard expansion.
High intelligent human-computer interface/high frequency real-time control/Ethernet & USB interface.
Standard configuration:
>Hydraulic overload protector
>Electric slider adjusting device
>Digital moulding-height indicator(unit:0.1mm)
>Slider and mould balancing device
>Rotary cam switch
>Crank angle indicator
>Circulation centralization lubrication oil feeding device
>Over-run safety device
>Programmable controller
>Indepence electric control cabinet
>Maintenance tool and tool box
Optional configuration
>Die backer
>Upper slider feeding device
>Die light
>Main motor inversion device
>Photo-electric safety device
>Safety groove and safety pin
>Pre-determined counter(6 digits)
>Loading inspection device
>Missfeed detection consent
>Frequency conveter
>Basic bolt and soleplate
>Anti-vibration foot
>Safety shelf and safety ladder
>Power socket
>Quick die change device
APC Series precision metal stamping press adopts a multi-direction motion system, in which connecting rods are installed between double cranks and these rods are used to bear the load from two wide operation centers-ram and bolster. These designs help to prevent forward tilt- the direct cause to produce deviation. in this way, stamping's high-precision and small vibration could be well guaranteed, Therefore, the stamping press is quite suitable for multi-station precision pressing.
Features:
1. With High rigidity rack design, they are welded with the use of high-quality steel plates, through relieving stresses,so that stability and reliability and of the whole machine in precision are enhanced.
2. Machine adopts high-alloy-steel, two-bent-axle, and two-wide work center, to optimize design.
3. In order to guarantee relative stationarity of machine operation, it is necessary to balancers.
4. Moulding-adjustment precision is as high as 0.1mm, safe,speedy ,and reliable .
5. Through hard oxidation and grinding ,such parts as bent axles,gear sets,and connecting rods possess higher combination property and tolerance.
6. Adopt highly sensitive and reliable clutch/brake and internationally top duplex,to guarantee precision an operation and stop of press
7. Machine's structural design shall be reasonable,for the convenience of realizing automatic production,red and improving
8. Possess advanced design concepts, low noise, low consumption, and energy
Feature:
1. After the material straightened by this machine, it is smooth and without any indentation ,not damage the material surface. It is suitable for all kinds of metal plates.
2. This machine is made of Japanese electromagnetic contact and electronic parts. It does not damage the surface of materials. It is suitable for all kinds of metal plates.
3. This machine can be used alone, also can be used together with MT type and DBMT type automatic feeding rack.
Save Material
High Productivity
High Accuracy
LIHAO have more than 10 experienced and skilled technical mould engineer. The factory subordinates CNC matching area, WEDM-LS area,WEDM-MS area,Milling machine area,Grinding area and mould assembling area. We provide one-stop mould solution through ERP mould integrated management and CAD/CAM/CAE technical design. Our mould R&D and productions ability rank top in domestic industry.
Straightener Cum Decoiler
Description :
The 2 in 1 Uncoiler & Straightener saves space and increases productivity.
Straightener can be opened to clean rollers.
Straightening & thickness adjustment by 4 worm gear micro adjusters suitable for high processing requirements with 0.1mm advance reference indicator.
Roller material uses bearing steel, high frequency thermal treatment to hardness HRC60, hard-chrome plated and ground finished.
High rigid mechanical design, sturdy construction, and high power output to secure proper straightening and feeding during high speed processing to increase production efficiency.
Optional Coil Car automatically prepares coil to increase efficiency and productivity.
Japanese design and quality.
Standard Feature:
Feed and work rolls with hard chrome plated treatment
Outgoing centenary to assist and support the material
Pneumatic hold down arm device
Uncoiler with 2 sets photo sensor control
Straightener with inverter control
Reference indicator adjuster
Uncoiler with air disc brake device
A frame type coil retaining arm
Hand-wheel-adjusted coil width guides at straightener inlet side
Hand-set coil width guides at outlet side
Option:
Coil Car
Hydraulic expansion of the mandrel
General Features
1ã??Decoiler and straightener 2 in 1 machine, can improve the plants utilizable space.
2ã??The straightener adopts balance fine adjust device, suitable for process high precision products.
3ã??The rollers adopt the solid bearing steel and hard chrome plating treatment.
4ã??This equipment has three different types according to clients requirements: thin, medium and thick, can work with the related NC feeder to meet different punching requirements.
Mechanical Gripper Feeder
Features
1. Suitable for high-speed processing and high-precision products. (Up to 1200 feeds per minute)
2. When the machinery is running, quiet and silent, do not cause workplace noise.
3. The surface of the material will not leave any indentation, can make the electroplating material aluminum alloy, stainless steel, copper, iron or secondary engineering manufacturers, to get the most perfect punch manufactured products.
4. So the adjustment is using rowing, simple operation, strong stability, any person can easily operate it.
5. Three-dimensional as a one-dimensional molding, can avoid the resonance generated by stamping, and affect the accuracy of feeding.
High Speed Gear Change Feeder
Features
Belt type high-speed gear feeder is suitable for high-speed processing and requires high-precision feeding of the punch products, the change of feed length is made from 1-4 gear transformation.
1. Suitable for the requirement of high-speed processing and high-precision feeding punch products.
2. Applicable to different thickness products, the length of the delivery distance is not the same, the material width changes a wide range of feeding device.
3. Do not need to adjust the thickness of the feed, the feed distance only by gear transformation can be. 4, belt high-speed gear feeder standard specifications (or design) description:
(1) Use cam-driven intermittent feed.
(2). The change of pitch is made from the transformation of 2 to 4 gears.
(3) Only the lower roller wheel and the upper roller are pressed by the spring.
(4) When inserting material, the relaxation of the upper and lower rollers can be operated by the manual switch of the air valve.
(5). The cam part of the lubrication method one divider is oil tank type, while the other gear part is oil immersion type.
(6). The upper and lower rollers are coated with hard chrome.
(7). The relaxation device is eccentric cam, so the relaxation angle can be adjusted at will in the range of 0 to 180 degrees.
Configuration
1. Material lubrication device. (With flow adjustment)
2. Gear 4. (Customer-specified number of teeth)
3. Air pressure material clamping release device
Apply to precision electronic component punch in large quantity.
Enhance life if punch and mold under power balance device.
Oil-ressure slider fixed locking and sticking release device can increase reliability.
Cylinder connecting rod driving device can enhance of punchs operation and precision.
Standard Congiguration:
>Top stop
>Variable-speed motor
>Hydraulic lock punch
>Slider and mould balancing device
>Digital moulding-height indicator
>Slider adjusting device
>Machine slide opration box
>Drilling crew operation box
>Force circulation oil device
>Mechanical crank angle indicator
>Miss-feed plug/socket(2 sets)
>Air source connector
>Operating manual
>Tool box
Optional configuration:
>Level pad
>Material oil lubricating device
>Ottom dead center detector
>Quick die change device
Performance Feature
Made of high strength cast iron, stress eliminated by the natural aging treatment, ensuring long-term precision.
Employing the door of design with innovation of double crank and double connecting rod six round columns which minimize the dynamic friction: can effectively reduce the stamping process of flexible deformation, supported by forced lubricating and oil-cooling system to minimize the thermal distortion.
Crankshaft greased centrally and collectively to shorten the pipelines length for the movable parts and prevent the oil leakage that can be caused by the cracking of the aged oil pipes, which may otherwise damage the machine parts.
Reverse dynamic balancing device, realizing the balanced stability at high speed running.
Electric-powered adjustment for mold height, supported by mold height indicator, visual display mould height, ensuring convenience for operation.
Slide locked and fixed by ultra device, ensuring consistency of mold height and requirements on product precision.
Employing controller with micro-computer, allowing information such as angle of the press, speed and failure position and so on can all be displayed on the separate control console.
Simple with good price
Compact structure
Easy & safety operating system
Customizable
Overseas commissioning
I. Features
1. Suitable for various metal sheet uncoiling, straightening, feeding.
2. Suitable for producing metal part hardware, electron, electrical appliance, toy and auto parts etc, by continuous uncoiling, straightening, feeder, pressing production.
3. Japanese brand servo motor, PLC, and other good quality electric parts, with little malfunction, but long using time.
4. Rollers have chrome plating, high precision, more durable.
5. Input feeding length number easily, easy operation, safe and high stability.
6. According to ergonomic optimization design, stable quality and safety performance, compact structure, to save using space
to ensure complex strurture and stable safety additionally, it can save space.
7. It adopts 7 pieces of straightening rollers, so can straighten high rigidity material effectively, to improve material straightening precision and feeding precision.
8. For customers optional requirement, through servo system control, to adjust straightening range automatically, as higher automation.
Air Feeder
Features:
1. High efficiency, low friction valve, increase speed efficiency
2. All the seals are imported from Japan
3. The novel floating rod adopts a two-position three-way valve structure, the problem of easy air leakage in the position of floating rod is completely solved.
4. Low failure rateï¼?adopts 45 degree steel by CNC finishing, so it is not easy to have problems.
5. Minimal floor area, simple structure and easy to installation.
6. The operation process is stable and the feeding accuracy is high.
7. Compact overall structureï¼?with high precision and fast speedï¼?all machines will go through strict test before shipping.
8. Any size and length can be customized.
High Speed Mechanical Roll Feeder
Structures of the machine
1. Unilateral bearingï¼?Made in Germanyï¼?
Embedded in the ultra-carbide, and with roller bearings and wear resistance, It is safety, high precision and long life. The gears are re-grinding by heat-treated HRC600 with high transmission accuracy.
2. Roller wheel
Applies hollow, light weight, small swing inertia, can be stopped immediately, to ensure the accuracy of feed. Heat-treated HRC60. Hard chrome re-grinding, high hardness, excellent wear resistance, long life.
3. Disc brakesï¼?General brakeï¼?
Applies advanced clutch to make the two sides fullcontact, long life, good stability, high precision.
4. Reverse facing device
ï¼?1ï¼?The structure is like the one-way device, can control the wheel with considerable precision, and will not cause the next wheel to have the slightest retrogression phenomenon after the long-term use, the stability and precision is quite high.
ï¼?2ï¼?Will not lead to condition that down roller reverse when the brake failure and the distance is not correct caused by the residual oil spilled during the stamping,
ï¼?3ï¼?It is not easy to exist high temperatureã??
ï¼?4ï¼?Comes with super-carbide and rollers, which are not easy to wear.
ï¼?5ï¼?The action way is the circular motion of the roller, rather than the straight motion of the four guide posts, so there will be no bite-killing.
ï¼?6ï¼?The twisting power required for small friction is reduced, and the rotating mechanism is less likely to be damaged.
ï¼?7ï¼?The reverse device can be configured at a speed of up to 30 m/min, generally 20 m/min, and increases 50% efficiency .
ï¼?8ï¼?Special structure, increased service life.
Advantages
1. Continuity: continuous processing for multiple engineering
2. High speed: up to 600 times per minute
3. Universality: regardless of the width and thickness of the material, just adjust the feeder to fit the mold can be used.
4. Simple and practical construction.
5. Low failure rate and easy maintenance.
Form
Single type: suitable for coil (thickness of 0.15mm or more) single product or continuous punching products.
Double: suitable for coil(thickness 0.15mm or less) short-foot material, single-product continuous punching products.
Feeding accuracy
Depending on the number of swings and the length of the feed varies (generally its accuracy is 0.03m), if the end of the road positioning, but also can get 0.01mm accuracy.
NC Servo Roll Feeder
Feature:
1. Suitable for material feeding with different thickness and length.
2. Suitable for high speed and long size feeding to improve productivity and feeding accuracy.
3. Simple operation panel, with feeding length and feeding speed of the key number code, the operator can be arbitrary Settings
4. Adopts mechanical type relaxation (accurate relaxation point), which can be used for a long time with zero fault.
5. High quality brushless servo motor drive, effectively shorten the feed distance, adjustment and testing time
6. High sensitivity decoder is used for accurate insemination and better feeding accuracy
7. Synchronous belt transmission can eliminate gear gap, wear, no noise, no lubrication, safety and environmental protection
8. The motor is built-in to avoid damage during handling and loading and unloading
Structure:
1. High quality, brushless servo motor drive, effectively shorten the distance adjustment and testing time.
2. High sensitivity decoder is used for accurate insemination and better feeding accuracy.
3. Equipped with timing belt transmission, can eliminate gear gap, wear, no noise, no lubrication, safety and environmental protection.
4. Motor internal device can avoid damage during handling and loading and unloading.
NC Servo Roll Feeder
Feature:
1. Suitable for material feeding with different thickness and length.
2. Suitable for high speed and long size feeding to improve productivity and feeding accuracy.
3. Simple operation panel, equipped with button digital code of feeding length and feeding speed, the operator can set it arbitrarily, fast and accurate, the feeding length can be from 0.1mm-9999.99mm.
4. Air pressure type relaxation (accurate relaxation point), can be used for a long time, zero fault.
5. According to customer requirements for release type.
Structure:
1. High quality, brushless servo motor drive, effectively shorten the distance adjustment and testing time.
2. High sensitivity decoder is used for accurate insemination and better feeding accuracy.
3. Equipped with timing belt transmission, can eliminate gear gap, wear, no noise, no lubrication, safety and environmental protection.
4. Motor internal device can avoid damage during handling and loading and unloading.
5. The best cost-effective feeder below 400 times .
For different thickness material continuous punching use
Work together with uncoiler machine for automatic production
Can be customized
Feature:
1. Due to the different curvature of the material, a single correction roll distribution can not meet the high-precision straightening requirements, STL series original use of large-row rough, small-row-length fine-precision, arrangement of different straightening concept, the use of coarse-corrected material roll to produce a single curve and then with fine stamping to correct, so as to meet the customer's use requirements.
2. The machine leveling wheel and the leveling auxiliary wheel are manufactured with imported SUJ2, heat treatment HRC60 degrees grinding, and then pass hard chrome after grinding to ensure uniform and shape tolerance of each shaftã??
3. The machine's crude and straightening flat adjustment is made with a floating four-point balance fine-tuning device with a percentage table to quickly find the leveling point .
4. This machine adopts universal drive, gear full transmission, suitable for the straightening high accuracy requirements o products.
5. The full machine uses high-precision bearings and lubrication system to extend the service life.
6. Each orthopedic wheel of the S S-Series precision correction machine is equipped with a leveling auxiliary wheel to ensure that it does not bend and deform during the production process, thereby improving the quality of the product's flatness.
7. The upper and lower auxiliary rollers are fixed, which enhances the rigidity of the upper and lower wheels and prevents force deformation.
8. Due to the material, material width and thickness are different, there is no unified numerical reference. So it is recommended that take a small section of material to try before mass production, when it achieves the effect, then starts continuous production.
9. Two-stage straightening, combines the performance of two leveling machines.
Realization of high-precision processing
Realization of convenient operation
Realization of low noise
Locking-type guide pillar
High-rigidity machine body
Low-comprehensive gap
Standard configuration:
>Inventer
>Hydraulic over load protector
>Touch screen(pre-judge, pre-cut, and total count)
>Slider and mould balancing device
>Misfeed detection consent
>Power socket
>Crank angle indicator
>Over-run safety device
Optional configuration:
>Wet clutch
>Auto grease pump device
>Air die cushion device
>Foot switch
>Quick die change device(Die lifter, die clamper, or mould-shift arm)
>Feeding device on the slider
>Anti-vibration foot
>Photo-electric safety device
>Feeder(air, machinery, and NC)
>Die lighting device
API series stamping press can be used to process small electonic compnenets with high precision and large yield, such as comunication components, computer components, small componenets of household appliances,stator,rotor and other small components.
Features:
Adopt integrated high strength casting machine, with stress relief to guarantee long term precision.
Three circle guide pillar slider structure adopting alloy steel bush and forced lubrication so that thermal fall to the minimum while precision may reach to the maximum.
Dynamic equilibrium system is used to balance bent axles and vibration generated when slider runs control stability of the bottom dead center.
Manual molding height adjustment is equipped with molding height indicator and oil pressure clamping device.
Human computer interface(electronic cam + rotary encoder) operation is convenient and accurate.
Operating functions are integrated on LCD, displaying, engine bases malfunction contents automatically.
Adopts highly sensitive and reliable clutch and internationally top duplex magnetic valve, to guarantee safety for the operation and stop for press rams.
With through electric loop design, they can be matched with various automatic devices to conduct a production to reduce cost, and to improve efficiency.
Standard Condifuration:
>Top stop
>Manual slider adjusting device
>Moulding-height indicator
>Frequency converter
>Programmable control (PLC)
>Touch screen (pre-judge, pre-cut, and total count)
>Encoder(clectronic) reserved(2 groups)
>Drilling crew operation box
>Air source connector
>Sticking release device
>Main motor(adjustable speed)
>Oil-pressure mode locking
>Mechanical crank angle indicator
>Forced circulation oil device
>Tool box
>Operating manual
>Power socket
>Indepence electric control cabinet
Optional configuration:
>Anti-vibration foot
>Feeder
>Feeding rack
>Material oil lubricating device
>Bottom dead center detector
>Oil cooler
>Mould light
>Air-blast device
3 In 1 NC Servo Straightener Feeder W/Uncoiler
Save Looping Space, Increase Safety Coiled material is from uncoiler through both left and right free guide rollers with advance photo sensors keeps looping. Through the opener device and bending roller system feeding the coiled material from up to down, passing opener device, coil tip flatness device, pinch rollers, work rollers, feed rollers to make the coiled material passing in an excellent smooth feeding
STANDARD ACCESSORY:
Electric eye loop control system
Feed and straightener rolls hard chrome plated
Outgoing catenary to assist and support the material
Hold down arm device
Feeding line easily adjusted by advance worm gear screw jacks device
Uncoiler with inverter control
Reference indicator adjuster
Eccentric Roller (Upper)-easy to set up the up curve or down curve feeding exit direction
Hand-set coil width guide at outlet side
Hand-wheel-adjusted coil width guides at straightener inlet side
Threading table device
Coil tip de-bender
Uncoiler with air disc brake
A-frame type coil keeper
OPTION:
LIHAOS coil car
Features
1. Flexible operation mode: All the functions of the feeder are concentrated on the PLC and a portable knob. The operator can fix all the movement functions of the device in one place.So dont worry about operating or wasting time because there are too many function keys.
2. High efficiency and safety: It reduces unnecessary time and improves work efficiency that mechanical action instead of manual operation. And it has a large number of auxiliary functions of feeding and supporting materials, so that the operator can keep away from the material to the maximum extent.
3. Convenient control mode: Users can freely switch between punch master or device master according to their needs, which maximizes the adaptability of the device and save costs for users.
4. Reasonable footprint: While Lihao NCHF series are powerful, the form factor are also the most reasonable in the industry, which can maximize the cost of the site.
5. Strong control system compatibility: The NCHF series uses a full set of Japanese Mitsubishi control systems, which are compatible with various standards at home and abroad. Users do not need to worry about data conversion and other issues, and can directly operate.
6. Reasonable design: The NCHF series is the first product in the industry to introduce industrial design. While ensuring the basic performance of the equipment, it maximizes the visibility of the equipment and improves the comfort of operation.
Air Feeder
Features
1. High efficiency, low friction valve, increase speed efficiency
2. All the seals are imported from Japan
3. The novel floating rod adopts a two-position three-way valve structure, the problem of easy air leakage in the position of floating rod is completely solved.
4. Low failure rateï¼?adopts 45 degree steel by CNC finishing, so it is not easy to have problems.
5. Minimal floor area, simple structure and easy to installation.
6. The operation process is stable and the feeding accuracy is high.
7. Compact overall structureï¼?with high precision and fast speedï¼?all machines will go through strict test before shipping.
8. Any size and length can be customized.
ZIG ZAG Servo Roll Feeder
Zigzag feeder is mainly for the metal sheet automatic shift feeder is for the wafer sub-material production line, cost-saving efficiency designed to produce, high output, high efficiency, high precision, low energy consumption, fully automated control, the feeder's flat work roller can correct the material arc, so that the material can smoothly pass through the mold, Guarantee the flatness of the disc and avoid waste of material
Application for zigzag feeder
1. Acceptable material thickness: 0.3-3.0mm, width: 1800mm, the diameter of the wafer is 1000mm.
2. Applicable to products are widely used in hardware, stamping, electronics, electrical appliances, science and technology, auto parts, metals, packaging, industry, aviation, cabinets, machinery, electrical, mechanical and other industries.
3. Suitable for belt steel, aluminum, copper, stainless steel, iron and other materials.
Features
1. High output: can be shifted multiple times, according to the 60-degree angle calculation, each shift can save 7% of the material, in the size of the wafer, can be adjusted according to the width of the material arrangement angle, to provide material utilization rate.
2. High efficiency: the speed is 60 times per minute.
3. High precision: in the continuous stamping process, the distance between the edge and edge can be set within 0.5mm, each movement error can be guaranteed within the range of .08mm.
4. Small footprint, low energy consumption
5. Finished work handling is convenient: after the material stamping, automatically dropped on the finished conveyor belt, from the conveyor belt to the palletizer. 6, fully automated control, saving human resources: the production line in the work, only one employee to operate the electronic control box control cabinet. Enter the operating procedure on the human panel and the equipment will be fully automated.
New Type NC Servo Roll Feeder
Features:
1.Suitable for different thickenss, length of material for feeding processing.
2.Suitable for high speed and lenth feed, improve productivity and feed accuracy.
3.Simple operation panel, with the feeding length and feeding speed of the key word, the operator can be arbitrarity set, quickly and accurately, feeding length 0.1mm-9999.99mm.
4.Pneumatic relaxation (relax point accurate), length-term use, low failure rate.
5.High-quality, brushless servo motor drive, effectively shorten the delivery, adjustment and testing of the time.
6.The use of a high degress of decoder, feedback accurate, feeding accuracy.
7.With synchronous belt transmission, can eliminate the gear clearance, little abrasion, no noise, no lubrication, safety and environmental protection.
8.Motor built-in, to avoid handling and decoration damaged.
Structure
1. It adopts high-quality and brushless servo motor drive to efficiently shorten the time for delivery,adjustment and test time.
2. It adopts high-sensitivity decoder to ensure back-feeding accuracy and improve feeding accuracy.
3. It equipped with synchronous belt drive that can eliminate the gear gap and guarantee low abrasion ,noiseless,free of lubrication,security and environmental protection.
4. Motor is internally installed so as to avoid possible damages during transportation and loading.
NC Servo Roll Feeder
Feature:
1. NCF roller feeder is suitable for material feeding with different thickness and length.
2. NCF roller feeder is suitable for high speed and long size feeding to improve productivity and feeding accuracy.
3. NCF roller feeder simple operation panel, with feeding length and feeding speed of the key number code, the operator can be arbitrary Settings, rapid and accurate, feeding length from 0.1mm - 9999.99mm.
4. NCF roller feeder adopts air pressure type relaxation (accurate relaxation point), which can be used for a long time with zero fault.
5. NCF roller feeder can be reformed into mechanical relaxation mode according to customer requirements NC.
6. NCF roller feeder with the best general performance of a model, free in the cylinder press and spring press replacement.
Structure:
1. NCF roller feeder USES high quality, brushless servo motor drive, effectively shorten the feeding distance adjustment and testing time.
2. NCF roller feeder USES high sensitivity decoder, precise insemination and higher feeding accuracy.
3. NCF roller feeder with timing belt transmission, can eliminate gear gap, wear, no noise, no lubrication, safety and environmental protection.
4. Motor internal device can avoid damage during handling and loading and unloading.
5. NCF roller feeder 600 times under the best cost-effective feeder.
Description:
Save floor space, coil material loading time and increase production with this excellent LIHAO Electronically Controlled Pallet Reel. The FU's specialty is light gauge, thin material with narrow width, such as tab stock material for beverage cans, electrical parts and other related industries.
Working principle
Flat decoiler adopts horizontal flat carrying material method, through induction swing rod to control frequency conversion motor drive disc rotation, material through the steering wheel into the pulling roller, speed regulating motor drive the pulling roller rotating through the tensioner, feeding the material, when the material length is more than the press machine needed, swing rod swing downward, disc motor speed will slow down and eventually stop, at the moment, the pulling roller continue to rotating. When the flat disc stop, the material is pulled tightly, the pulling roller will stop, but the roll motor will continue to rotate, the tensioner skidded and does not work, the tension can be adjusted to pull the material without damage, thus to continuously feed in a cycle.
The machine has the characteristics of strong structure, overlapping placed, speed adjustable, and variable speed, easy operation and so on. It is suitable for all kinds of metal, nonmetal and thin coil material.
Features
1. Suitable for all kinds of coil material feeding.
2. It can work together with straightener ,buyer can also choose non motive power style.
3. Customized Maximum load weight is 30T
4. Customized Maximum material is 1800mm.
Options device
1Pressing arm
2Hydraulic expansion
3Hydraulic support feed device
4Motor can be speed adjustable style
Non-standard custom one
1. The material width of the equipment can be made according to requirementsï¼?Maximum can reach 1800mm.
2. Decoiler inner diameter and outer diameter can be made according t requirements, maximum can reach 1500mm.
3. Pressing arm can be added to prevent material loose, and can also add frequency inverter to control speed.
4. It can add hydraulic station, used for hydraulic expansion, easy to operate.
Control machine tools' actions with the use of rotary encoder and adopt human-cuomputer interface syste for the convenience of human-computer communication.
Lock connecting rod oil pressure and enhance precison of bottom dead center.
With huge cost performance ,they apply to motor totor punching.
Standard configuration:
>Electric moulding-height adjustment.
>Moulding-height display precision:0.01mm
>Inch positioning device
>Three-group batch control
>Two-group wrong inspection
>Inter-action and single-action tools have 0 degree and 90 degree locate funciton
>Host inversion device
>Oil-pressure slider fixed-locking device
>Independent electric control box
>Oil-pressure die lifting device
>Host motor transducer control
Optional configuration:
>Bottom dead center precison detector
>Quick die-clamping device
>High-speed feeder
>Double-end oil-pressure uncoiler
>Leveling discharging machine
>Oil-pressure anti-vibration footstand device
>Stamping controller
APB metal stamping machine's presses precision arrives to class 1-jis (Japanese industrial standards). Therefor, it is quite suitable for small - or middle-size stamping parts' machining.
Features:
Body adopts integrated special cast iron alloy, with relieving of internal stress through technolog processing to ensure high precision high rigidity and anti-vibratio.
Sliders are designed in length, so as to guarantee operation precision and
Machine operation drive disk assembly adopts centralized detection and automatic forced lubrica design, so as to realize real time control and self- protection
Adopts highly sensitive and reliable clutch and internationally top duplex magnetic valve to guar and safety for the operation and stop for press
Through electric loop design meets European
Machines structural design shall be reasonable for the convenience of realizing automation prod reducing cost, and improving efficiency
Standard configuration:
>Sticking release device
>Air-blast device
>Automatically-recirulating lubrication device
>Manual slider adjusting device
>Counter
>Programmable logical controller
>Slider and mould balancing device
>Rotary cam switch
>Crank angle indicator
>Air source connector
Optional configuration:
>Anti-vibration foot
>Frequency converter
>Die lighting device
>Preset counter
>Feeder
>Misfeed detection consent
>Electronic cam display
>PAC100 control system
>Man-machine control system
Product Features
1. Steel plates welded as machine body, treated to remove internal stress, marked with high rigidity;
2. Crankshaft longitudinally arranged, compact structure and beautiful outlook;
3. Hexagonal guide rails of extra length, guide in high precision;
4. Combined-type pneumatic friction clutch-brake, steady engagement, low noise level;
5. Hydraulic overload protection device for JH21 and rigid protection device for JF21 to prevent damage of the machine tools due to overload;
6. PLC-controlled electric circuit, safety duplex valve for air pipelines, flexible and highly sensitive in movement,safe and reliable, single time, inching and continuous operations for options, conforming to the safety standard for stamping machines
Performance Feature
Body material: used with high strength casting, hard chrome plated to make sure of high precision.
Lubrication system: special structure with automatic closed lubrication, special industrial design so those main bodies,get quicker natural cooling.
High precision processing equipment, strict processing guarantee, many kinds of filtration system to make sure of coefficient kinetic friction
I. Introduction
1. The slitting line is used for coil with different specifications, through uncoiling--slitting--recoiling to any needed width coil.
2. Applied to process various of metal coil, such as cold rolled steel, hot rolled steel, stainless steel, galvanize steel, aluminum, silicon steel, colored steel or painted steel.
3. Slitting line is widely applying in metal plate processing industry, like auto car, container, household application, packing, construction material, etc.
â?¡.Features
1. With reasonable layout, full automatic, high efficiency, high productivity, high precision, high quality, steady running, easy operating.
2. Imported high-performance Mitsubishi PLC control system is used to realize global control.
3. CPC & EPC system are optional for improve decoiling and recoiling accuracy.
4. With reliable and stable hydraulic system, high-strength, high-rigidity structure, and rational site configurations, the device is more convenient and practical for your operation.
â?¢.Main Components
1. Coil car
2. Uncoiler
3. Pinching device, Straightener and Shearing machine
4. Looper
5. Side guiding
6. Slitting machine
7. Scrap recoiler (both sides)
8. Looper
9. Separator and tension device
10. Recoiler
11. Unloading car for recoiler
12. Hydraulic system
13. Pneumatic system
14. Electrical control system
â?£.Technical process
Coil car uncoiling pinching, straightening and coil head cutting looper guiding slitting side scrap winding looper material pre dividing, tension recoiling unloading car
I. Introduction
1. The slitting line is used for coil with different specifications, through uncoiling--slitting--recoiling to any needed width coil.
2. Applied to process various of metal coil, such as cold rolled steel, hot rolled steel, stainless steel, galvanize steel, aluminum, silicon steel, colored steel or painted steel.
3. Slitting line is widely applying in metal plate processing industry, like auto car, container, household application, packing, construction material, etc.
Features
1. With reasonable layout, full automatic, high efficiency, high productivity, high precision, high quality, steady running, easy operating.
2. Imported high-performance Mitsubishi PLC control system is used to realize global control.
3. CPC & EPC system are optional for improve decoiling and recoiling accuracy.
4. With reliable and stable hydraulic system, high-strength, high-rigidity structure, and rational site configurations, the device is more convenient and practical for your operation.
Reasonable layout, full automatic, high efficiency & precision
Imported high-performance Mitsubishi PLC control system
CPC & EPC system are optional for decoiling and recoiling accuracy.
Easy & safety operating system
Customizable
Overseas commissioning
High Speed Precision Slitting Line For Thick Plate
I. Product Description
The slitting line is used for coil with different specifications, through uncoiling--slitting--recoiling to any needed width coil.
Applied to process various of metal coil, such as cold rolled steel, hot rolled steel, stainless steel, galvanize steel, aluminum, silicon steel, colored steel or painted steel.
Slitting line is widely applying in metal plate processing industry, like auto car, container, household application, packing, construction material, etc.
II. Features
With reasonable layout, full automatic, high efficiency, high productivity, high precision, high quality, steady running, easy operating.
Imported high-performance Mitsubishi PLC control system is used to realize global control.
CPC & EPC system are optional for improve decoiling and recoiling accuracy.
With reliable and stable hydraulic system, high-strength, high-rigidity structure, and rational site configurations, the device is more convenient and practical for your operation.
Straightener Cum Decoiler
Features
1Decoiler and straightener 2 in 1 machine, can improve the plants utilizable space.
2The straightener adopts balance fine adjust device, suitable for process high precision products.
3The rollers adopt the solid bearing steel and hard chrome plating treatment.
4This equipment has three different types according to clients requirements: thin, medium and thick,
can work with the related NC feeder to meet different punching requirements.
Features
1. Suitable for all kinds of coil material feeding.
2. It can work together with straightener ,buyer can also choose non motive power style.
3. Customized Maximum load weight is 30T
4. Customized Maximum material is 1800mm.
Options device
1Pressing arm
2Hydraulic expansion
3Hydraulic support feed device
4Motor can be speed adjustable style
Heavy Type Uncoiler Machine
Description:
Decoiler machine capacity rangingï¼?Maximum load weight 30ton, Maximum width 1800mm
The design of our reels incorporates a unique "bearing tube" with dual cup and cone Timken bearings to the mandrel and a heavy duty cabinet base. Both motorized and pull-off type reels are available, depending on the application.
Single-end configurations are provided as standard, and Double-ended configurations can be provided to optimize production efficiency by lowering the coil changeover time. Most models are available as Traveling Reels that can be combined with automatic centering functions.
eatures
1. With two kinds of induction type: metal rod conduction and electronic micro-motion:
metal rod conduction induction: suitable for continuous punching for various metal and electronic components.
electronic micro-motion induction: suitable for continuous punching for various metal and non-metal.
2. With simple structure and low malfunction.
Hydraulic expansion of the mandrel ( for 3 ton above uncoiler )
Pneumatic coil hold down arm ( for 1.6mm above thickness )
Double head rotation by foot pedal
Features
1.Save material changing time, improve production efficiency
2.Can work with straightener.
3.Can be changed to motorized by add motor and control box.
4.With manual and hydraulic two kinds of expansion type.
5.This machine is suitable for high speed punching, such as stator, rotor and ET sheet, etc.
For different thickness material continuous punching use
Work together with uncoiler machine for automatic production
Can be customized
Feature of SNL Straightener:
This is a special designed straightener for material that need high precision punching treatment. As we all know, coil material fails in the key functions without the flattening and stress relieving treatments.
The flattening and the straightening secondary wheels adopt the imported SUJ2, milling after HRC60°heat treatment, and starts production after plating the hard chrome to ensure the evenness of the chrome layers and the form tolerances of each bearing.
The flattening adjusting adopts the floating four-point balancing equipment, with the dial indicator which can find the leveling point rapidly.
Each straightening wheel of the S series precision straightener adopts the secondary straightening wheel to prevent the distortion in the manufacturing process from happening, which improve the products flatness quality.
With the fixed bottom secondary roller enhanced the bottom wheel rigidity and prevent it distorts.
Upper secondary roller adopts the floating style, and obtains different pressure according to the requirement, to strengthen the life of the straightening wheel and improve the surface flatness requirement of the panel.
The transmission wheel adopts the compellent cycling immersion oil lubrication to reduce the wheel abrasion and be able to work under the high temperature condition for a long time.
Adopts the synchronous transmission structure to transfer each leveling roller individually to lower the panel surface flatness improving requirement because of the interspace caused by wheels rotating.
The additional lubricating system prolonged the machine life span and enables it to work under the stable condition in a long time.
Due to the differences of the material quality, width and thickness, there are no fixed values as the preferences; therefore, taking some materials for pilot run before the mass production and start the continuous assembly after it reaches the standard.
Straightener Cum Decoiler
Features
1. The decoiler is integrated with straightener, covering a small area, reduce the transition link in the straightening process of precision materials and maximize the performance.
2. The decoiler and straightener controlled separately by independent electric box, and with its own frequency converter, make everywhere running smoothly, protect the machine more effectively, avoid the distortion affected by various external forces.
3. The straightener is drive by universal joint, full gear drive, avoid the material damage caused by the passive rotation of the upper rollers effectively.
4. The straightening roller with dial indicator, can find leveling point quickly.
5. The addition of the back roller enhances the rigidity of the straightening rollers and makes the straightening effect better.
6. The addition of the system increases the using life of the machine.
For different thickness material continuous punching use
Work together with uncoiler machine for automatic production
Can be customized
Features:
1. The straightening wheel is made of solid bearing steel, milling and plating hard chrome after the high frequency heat treatment, material is smooths,flat and non-scratching to the material surface after straightened by this machine.
2. Individual use ,or working together with MT or DBMT auto uncoiler for better result is possible.
3. The machine adopts large cylinder to press material the adjustments adopts synchronous worm gear and worm screw. Turn the handle one circleï¼?the upper wheel of straightener failing 1mm,can be made fine adjustment.
Uncoiler & Leveler
Feature
1The decoiler is integrated with straightener, covering a small area, easy to operate.
2Suitable for various metal material thickness in 0.4-2.5mm
3Adopt the whole steel frame body, which has the advantages of strong structure, stable operation, less occupation and save space.
4The roller is made of solid bearing steel, heat treatment HRC60, and then grinding after hard chromium plating, with strong durability.
5The tension of brake device can be adjusted to make the roll running more smoothly and increase the load capacity.
6Electronic control adopts imported electromagnetic contactor and electronic components, with few faults and long using life.
7Hydraulic expansion is optional, suggested for the heavy material.
For different thickness material continuous punching use
Work together with uncoiler machine for automatic production
Can be customized
Feature:
1. It is updated product of H series straightener specially designed for punching super thin products. As we all know, coil material can not produce good products without flattening and stress relieving treatments; therefore, the performance of the straightener is critical in the production process.
2. The flattening and the straightening secondary wheels adopt imported SUJ2, milling after HRC60° heat treatment and starts production after plating the hard chrome to ensure the evenness of the chrome layers and the form tolerances of each bearing.
3. The flattening adjusting adopts the floating four-point balancing equipment, with the dial indicator which can find the leveling point rapidly.
4. Every straightening wheel of S series precision straightening machine is equipped with leveling assistant wheel to ensure that it will not be bent in the production process, thus improving the flatness quality of products.
5. The fixed type of auxiliary roller improves the rigidity of the lower wheel and prevents deformation under force.
6. The upper auxiliary roller is of floating type, to obtain different pressure according to needs, strengthen the leveling strength life of leveling wheel and improve the flatness requirement of plate surface.
7. The transmission gear is lubricated by forced cycle immersion oil, which can reduce the wear of the gear and work under high temperature for a long time.
8. The transmission mechanism adopts synchronous and independent transmission for each leveling roller, which reduces the side clearance tolerance accumulated by gear group transmission and improves the flatness requirement of plate.
9. The addition of lubrication system can prolong the life of the machine and keep the machine in stable working state for a long time.
10. Because material is qualitative, makings width and makings thick different, do not have unified numerical reference so, because this suggests, take before large quantities of production small segment material tries correction first, wait for after achieving the effect again successive production.
11. Universal energy saving drive, high performance aluminum and stainless steel straighteners.
For different thickness material continuous punching use
Work together with uncoiler machine for automatic production
Can be customized
Feature:
1.This series of straighteners are specially designed for the terminal products requiring high precision planningã??As we all know, coil material without leveling and stress elimination is not able to produce good product, so the performance of straightener in production plays a key role, and most of the precision straightener cost too much, so we introduced this superior and cheap product.
2.The straightening wheel and auxiliary wheel of this machine are made of imported SUJ2, and they are ground after heat treatment HRC60 degrees, starts production after plating the hard chrome and the milling to ensure the uniform of the chrome layers and the form tolerances of each bearing.ã??
3. The flattening adjusting adopts the single point balancing equipment ,with the index ring, which can find the leveling point rapidly.
4. Except the straightening roller, the additional feeding wheel improves the material punching precision.
5. Adopt the high precision wheels to prolong the operation time, and the frequency converter can be choosen according to the clients requirement, which enable the special material panel straightening more competitive.
6. Due to the difference in material quality ,material width and material thickness, there is no uniform numberical reference. Therefore, it is suggested to take small sections of material for straightening before mass production and continue production after reaching the effect.
Parameters
Device name :MS19-825 wave plate forming machine
Thickness of plater:0.17-0.2mm,width of plater:9147mm,tensile strength :550mpa
Equipmetn configuration :uncoiler manual pull shear- mainframe-cutter(photoelectric contorl)-bracket-controlling system station
Equipmetn profile:lengthx width x height=9x1.5x1.2m
Main motor power:7.5kw,hydraulic power:3kw
Total weight: 8t
Features
1.Save material changing time, improve production efficiency
2.Can work with straightener.
3.Can be changed to motorized by add motor and control box.
4.With manual and hydraulic two kinds of expansion type.
5.This machine is suitable for high speed punching, such as stator, rotor and ET sheet, etc.
Machine description
Line-up with leveler economy and practically.
Save production time by loading the next coil.
Double head rotation by foot pedal.
Details information refer to the introduction of MT-type.
Straightener Cum Decoiler
Cradle type decoiler cum straightener.
In coil cradle instead of expandable mandrel the coil is placed on driven rollers with adjustable side plates for centering. The side plates are optionally provided with side rollers for prevention of damage in sides for delicate coils.
Specification:
Features
1ã??Material decoiler and straightener function together in one structure ,does not take up too much space.
2ã??Suitable for various of metal coils uncoiling and straightening .
3ã??It can adopt variable speed device , to control the discharge speed.
4ã??The material rack and straightener are integrated, chain drive, chrome plated roller, special endless speed change device controls the discharging speed, with strong durability.
5ã??The uncoiling adopts splint on both sides, driven by the feeding roller, which is pulled by leveling part to control the speed.
6ã??Leveling roller adopts chromium steel 40CRï¼?after conditioning ,high frequency quenching ,hard chromium plating. Surface hardness HRC60 degreeï¼?chrome plating thickness unilateral 0.05mmï¼?high hardness, strong durability.
7ã??Leveling adjustment adopts four independent fine-tuning, which is controlled by scale, simple and practical.
8ã??Use L type iron frame induction frame inductionï¼?Mainly suitable for the material is lighter and smaller, the surface requirements are not high stamping productionï¼?It is often used with air feeder, with an economical punching automatic production line.