The sunflower seed processing line Model TFKH1500 is a patent product of Bugoo Technology. This equipment provides an integral solution for sunflower seed kernels Industry.
It combines cleaner, de-huller and separators so that the seeds can be processed without assistance of other machines.
There are two de-hullers applied in this equipment, which is more efficient than previous models. It features of little broken rate and thoroughly separation of shells.
Component
There are totally 11 parts: feed-in hopper, spiral elevator, cleaner, bucket elevator, main de-hulling part, separators (3sets), in-shell seeds cycling system, kernel collecting trough
and electric control cabinet.
Introduction
QF3000 is specially designed for sunflower seeds processing: cleaning, de-stoning and calibrating. In the cleaning part, we use double air-channel to remove light impurities and empty seeds pneumatically. The de-stoner is designed with frequency adjuster so that users can make adjustment with different seeds. The calibrators multi-layer screens classify sunflower seeds to different sizes.
By changing screens, the machine can also be used to process other crops like bean, corn, linseed, etc.
MACHINE LIST
Elevator I, cleaner, elevator II, de-stoner, elevator III, calibrator.
features of each part
I. Cleaner:
The cleaner SC75 can sort out smallest seeds and light impurities. It is movable as well as the elevator so that the machine can be moved with less manpower. We use enhanced vibration base to support the larger motors. The entrance and exit of the machine are covered with watching windows.
Capacity: 3000-3500kg/hr (for oil-type sunseeds)
Power: 9.75Kw
Weight: 1735kg
Size: 3.92Ã? 2.43 Ã?3.44 M
Sunflower seed combined cleaner
II. De-stoner
This machine DS60 is kind of gravity separator. In the force of air, seeds and stones are suspending in different level and then move in different directions under the vibration force.
Controlled by a frequency inverter, the vibration as well as the air volume can be changed according to different seeds.
Capacity: 3000-4000kg/hour
Power: 4.0kw
Weight: 800kg
Size: 1.93Ã?1.8Ã?1.84m
Sunflower seed combined cleaner
III. Calibrator
The calibrator use 3-4 level changeable screen to calibrate seeds to different sizes.
Capacity: 3000-5000kg/hr
Weight: 1300kg
Power: 1.5kw
Size: 4.8Ã?1.8Ã?1.6m
Sunflower seed combined cleaner
Specification of whole line
Power
Length (m)
Height (m)
Breadth(m)
Purity after processing(raw materials impurities content about 5%)
380V/17.5kw
13.8
3.5
2.6
99.5%
The thresher is designed to get sunflower seeds from sunflower receptacle(head)with less breaking.
We have two models for your choice. One can process 1000kg per hour, the other can process 2000kg per hour.
The de-huller process each size separately by adjusting the rollers slit.
Those un-hulled almond will be conveyed back for next round de-hulling automatically.
Component: hopper, elevator, de-huller, conveyor.
Power: 3.98Kw
Dimension: 5.6Ã?1.6Ã?2.1(M)
Capacity: 500-1000kg/hr
The Belt conveyor is highly custom-designed for different conditions.
It can be used for bag transportation as well as grains and seeds. The belt materials can be rought rubber, food-grade belt
The belt can also be covered for outside usage.
TSZ series spiral elevators consist of several joint parts that the height can be adjusted by increase &. Decrease the quantity of joints according to the required elevating height. Comparing with pneumatic elevator &. Hopper elevator, it has the distinguished features of no damage materials and adjustable elevating height. Among which materials elevated by double outlet combined spiral elevator can be conveyed both forward and backward.
[COMPONENT]
It consists of elevator base, middle-part and top-part. Among it, opening combined spiral elevator consists of elevator base and top-part
The pendulum elevator is designed for transporting materials that are easier to break.
The bucket can be 2000 litre, 4000litre, or even more like 6000litre.
The machine works stable and will not damage the materials.
We can make Z shape(transport from left to right, or controdictory), C shape(input and output in the same direction), or reversal T shape(double input).
The machine's fourth generation now. We used them widely in line for processing sunflower seeds, pumpkin seeds, pine nut, etc.
The BW2000 model walnut processing line is design for cracking walnut and get pure kernels. The machine consisits of huller, pre-separator, un-hulled cycling system, inspection belt, kernels grading machine, et.
We tested varieties like Sunland, Payne, FRANQUETTE, Eureka with very satisfactory performance. The unique three-point-cracking technology enables a precise handling to get higher yield of butterfly kernels.
For more information, Please contact with our staff.
The soybean peeling machine is a patent product designed for large volume soybean food industry.
The soybean peeling machine features:
1. Higher peeling rate and lower powdering. After peeling, the peel(husk or testa), cotyledon and hilum are perfectly separated.
2. Higher processing capacity: Single machine can process 100--300TPD.
3. The process route is much sorter then others. The equipment occupies less spaces with simple operation and lower power consumption.
4. Safe and easy operation and maintainence.
The machine uses high-speed rotating emery to cut and rub the soybean cortex continuously, which destroys the bonding strength between soybean endosperm and embryo, and gets high quality hulled soybeans. Used for all scale of bean peeling plant.
Soybean processing plant features:
1.Scientific design, attractive appearance;
2.Advanced design, stable mechanical function, low noise;
3.Compact structure, assemble and disassemble easily;
4.Unique roller design, outstanding peeling performance;
5.Strong negative pressure peeling, neat peeling, low breakage, high accuracy;
6.Inlet and outlet can be fine-turned, easy operation;
7.Adopt oil sealing rubber skeleton, axis running smoothly and longer bearing life.
The sunflower seed processing line Model TFKH1200 is a patent product. This equipment provides an integral solution for sunflower seed kernels Industry. It combines cleaner, de-huller and separators so that the seeds can be processed without assistance of other machines.
There are two de-hullers applied in this equipment, which is more efficient than its previous models. It features of little broken rate and thoroughly separation of shells. All the processes are automatically fulfilled by just pressing a few buttons. The maintenance is quite easy as well as the operation.
Component
There are totally 11 parts: feed-in hopper, spiral elevator, cleaner, bucket elevator, main de-hulling part, separators (3sets), in-shell seeds cycling system, kernel collecting trough and electric control cabinet.
This machine is specially designed for barley processing. Through rubbing, grinding and cutting processes, it separates skin barley kernels. It is easy to operate, high peeling performance rate, low loss or wastage, no wear parts designed to decrease the maintenance cost.
It is composed of peeling chamber, pressure control system, aspiration system, and kernel receiving system. With this one machine, it can automatically finish peeling, separation, and dust control etc.
The machine can also be used on beans and lentils.
This machine can work independently. We can design parallel lines for larger capacity.
Specification
Production capacity: 500~600kg/hour
Motor power: 11kw-4p
Main motor speed: 1400R/M
Machine net dimension: 1380x1080x2170mm
Net weight: 580kg
Packing size
Wood case packing dimension: 1470x1180x2270mm
CBM:3.94m3
Gross weight: 630kg
The equipment is our Patented product with independent intellectual property, which contains 3 national patents. It can be used to de-hull and remove shells. The seeds are processed in a continuous circle. Un-hulled seeds can be delivered automatically to next round processing.
In 2011, we innovated the huller and the processing capacity enlarged by 15%. The machine is working in Bulgaria, Mexico, USA and Guatemala. In 2014 we re-designed the machine to get higher efficiency and lower cost. Welcome to contact our sales representatives.
Component
The equipment consists of feed-in hopper, bucket elevator, huller, shells collector, positive pressure separator, and electric control cabinet.
Main parameter
Power : 5.59kw /8.59Kw (380V)
Integral kernels rate : 95% min. (Broken kernel is less than 1/2 of whole kernel)
Content of seeds in the kernels : 2--4% max.
Content of kernels in shells : 0.3% max.
Production (output): 150-200kg/h
Occupied area : 6.4m X 2.9m
Height: 3.5m/3.7M
Weight: 2.5T/3.0T
Operator: 2 persons
Functions
The equipment is our Patented product with independent intellectual property, which contains 3 national patents. It can be used to de-hull and remove shells. The seeds are processed in a continuous circle. Un-hulled seeds can be delivered automatically to next round processing.
In 2011, we innovated the huller and the processing capacity enlarged by 15%. The machine is working in Bulgaria, Mexico, USA and Guatemala. In 2014 we re-designed the machine to get higher efficiency and lower cost. Welcome to contact our sales representatives.
Component
The equipment consists of feed-in hopper, bucket elevator, huller, shells collector, positive pressure separator, and electric control cabinet.
Main parameter
Power : 5.59kw /8.59Kw (380V)
Integral kernels rate : 95% min. (Broken kernel is less than 1/2 of whole kernel)
Content of seeds in the kernels : 2--4% max.
Content of kernels in shells : 0.3% max.
Production (output): 100-150kg/h
Occupied area : 6.4m X 2.9m (TFHB150)
Height: 3.5m/3.7M
Weight: 2.5T/3.0T
Operator: 2 persons
After processing, you will get three products:corn grits, corn powder and husk.
Percentage of three products:
Grits about 45-55%, Powder about 20-30%, husk and germ about 25%.
Total yield: 75% Min.
Specification of finished product:
Fineness of corn powder: 40-150 mesh(adjustable)
Meganetic metal content: 0.003g/kg max.
Moisture:13.5-14.5%
This machine consists of ultra low speed, no broken elevator, vertical air screen, cyclone dedusting system, large proportion platform, vibrating and grading screen. It can remove dust, chaff, shell and other light impurities. It can also remove the blighted seed, budding seed, damaged seed (by insect), rotten seed, deteriorated seed, moldy seed, non-viable seed, seed with black powder sick. After the large and small impurities have removed, the finished product can be divided into best, medium and small particles.
Features
1. This machine can replace gravity separator, reduce the load of gravity table and increase production further.
2. For the processing of wheat, rice, corn, soybean, sorghum and other commodity grains, productivity can reach 20t/h, and can remove more than 90% kinds of light impurities from grain.
3. Complete wind selection, gravity selection, screening and grading, which can save energy and reduce consumption and labor.
4. Environmental cyclone duster system and without a lot of dust leakage.
5. It can be equipped with elevator, screw conveyor and belt conveyor.
Based on the multi-module parallel processing structure, RB series color sorter has adopted latest CCD sensor, advanced optical sorting cabinet, tailor-made high speed mini-ejector system, instant video frequency control algorithm and reliable network transmission protocol. Sorting result index of the machine has been greatly improved. Touch panel display offers a friendly and informative interface.
Apart from providing the normal sorting functions, the machine features largely in the following points.
Main Features
color sorter for sunflower seed / kernels Integrated processing system and high speed numeric processor make fine sorting result and long-term machine stability.
color sorter for sunflower seed / kernels Multi-calibration, conforming arithmetic contributes to intelligent processing system.
color sorter for sunflower seed / kernels Special optical system, flexible sorting modes setting available for different raw material at users disposal; exceptionally good in simultaneously sorting of yellow and milky grain.
color sorter for sunflower seed / kernels Embedded operation system offers friendly interface, easy operation.
color sorter for sunflower seed / kernels Adopt high-sensitivity sensor and special algorithm to effectively remove macula.
For assisting the color sorter, you need to build a platform with no more than 1.5M height.
Two elevators are required. We recommend our latest No-Damage-Elevator: one is Z shape, the other is C shape.
One compressor is also required.
Technical Parameter
Channels: 240
Processing capacity: 1.0-2.0T/Hr.
Sorting accuracy(%): ï¼?99.6%
Optimized carryover (bad:good): ï¼?8:1
Channels preset for primary sorting and re-sorting: 160:80
Voltage: 220V(50Hz)
Power Total: 2.2Kw (for sorter only)
Air pressure : ï¼?0.6-0.8Mpa
Air consumption:ï¼?2.5m3/min.
Weight: 850kg
Dimension (LÃ?WÃ?H):1920mmÃ?1410mmÃ?2040mm
Note: all the performance data listed above is taken the 5% impurities sunflower seed kernels of China origin. Varietie
he soybean peeling machine is a patent product designed for large volume soybean food industry.
The soybean peeling machine features:
1. Higher peeling rate and lower powdering. After peeling, the peel(husk or testa), cotyledon and hilum are perfectly separated.
2. Higher processing capacity: Single machine can process 100--300TPD.
3. The process route is much sorter then others. The equipment occupies less spaces with simple operation and lower power consumption.
4. Safe and easy operation and maintainence.
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Buckwheat processing takes two steps: First, calibrate seeds to 7-8 grades (sizes). Then de-hull seeds separately by grades. The sheller applies disc hulling technique which can be adjusted for processing different sizes of buckwheat.
Buckwheat shelling machine /buckwheat sheller
Buckwheat Grading Machine CFQF800
This machine can calibrate seeds to seven grades. Vibrating motors applied are all CE certified.
I. Component
1. Input hopper 2. Bucket Elevator 3. Screens
II. Specifications
Power: 3.4Kw, (380V,3phase,50Hz)
Processing capacity: 1000kg/hr.
Length*Breadth*height: 11.8mÃ?2.0mÃ?2.6m
Buckwheat Shelling Machine TFQM200
The machine can de-hull buckwheat and separate shells from kernels. Those coarse bran can also be separated from kernels during this process. It applies dry method (seeds to be shelled directly with no thermal-treatment involved.)
I.Component
1. Input hopper 2.Bucket Elevator 3. Hullers 4. Separator
II.Specifications
Power:6.44KW
Output: 200-250kg/hour min.
Yield of kernels:70-75ï¼?
Un-hulled seeds in kernels:0.5ï¼? max.
Brokens in shells:0.5ï¼? max.
Length*Breadth: 5.7mÃ?2.8m
Height:3.5M
After processing, you will get three products:corn grits, corn powder and husk.
Percentage of three products:
Grits about 45-55%, Powder about 20-30%, husk and germ about 25%.
Total yield: 75% Min.
Specification of finished product:
Fineness of corn powder: 40-150 mesh(adjustable)
Meganetic metal content: 0.003g/kg max.
Moisture:13.5-14.5%
The machine's striking feature
1. Continuously processing. You don't have to wait for hours grinding to get perfect peeled beans.
2. Higher yield: nearly 80% of your input is finished product.
3. Dust-controlling designed to avoid pollution.
4. Variety adaptable: it can process several varieties of beans and lentils.
If you need fully split, we can add a simple device to achieve it. We can custom-design processing line for your special demand.
After processing, you will get three products:corn grits, corn powder and husk.
Percentage of three products:
Grits about 45-55%, Powder about 20-30%, husk and germ about 25%.
Total yield: 75% Min.
Specification of finished product:
Fineness of corn powder: 40-150 mesh(adjustable)
Meganetic metal content: 0.003g/kg max.
Moisture:13.5-14.5%
