Place of Origin: Hebei, China (Mainland) Brand Name: RENCHUN Model Number: HWJ1200 Usage: Liquid Filter Type: Filter Cylinder Material: stainless steel or carbon steel Hole Shape: wedge Filter Rating: 99% Thickness: Customize Size Length: 4000mm Width: Customize Size Tube Diameter: 600~1200mm Wire Range: 1.5~5mm Welding Speed: 6~20rpm Clearance of Slot: 6~20mm Precision of Slot: within 0.03mm
Application for johnson screen made by johnson screen welding machine:
deep well , water well , geothermal well , tube well , oil and gas exploration well , irrigation well , resident and industrial using well.
Characteristics for johnson screen made by johnson screen welding machine:
The johnson screen is made up of rods and warp. The rod can be round wire, triangular wire or trapezoid wire. The warp is triangular wire (V-shaped wire). Johnson screens have a structure and high open area, as well as accurate slot dimension. At the same time, johnson screen have heat-resisting, anti-corrosive, good machine capability, last long, safety and reliability and so on characteristics. It can be used in many kinds of medium filtering.
HWJ650 wedge wire screen welding machine for mineral process is connected with factories of coal mechanical processing. The directions of development of our wedge wire screen welding machines have been always shaped by needs of the processing factories. Our products HWJ650 wedge wire screen welding machine meet the technical and technological requirements and are characterized with competitive price.
Wedge wire screen welding machine can produce wedge wire screens for different usages like agriculture, architectural, brewery, food processing, gold, mineral processing, paper, waste water and more.
In coal preparation plant machine, the wedge wire screens can also be applied for dewatering and separating moisture from finer coal particles.
According to different industries' requirements, the wedge wire screen welding machines we produce have different specifications, which can satisfy the requirements easily.
Wedge wire screen welding machine can produce wedge wire screens for different usages like agriculture, architectural, brewery, food processing, gold, mineral processing, paper, waste water and more.
In coal preparation plant machine, the wedge wire screens can also be applied for dewatering and separating moisture from finer coal particles.
According to different industries' requirements, the wedge wire screen welding machines we produce have different specifications, which can satisfy the requirements easily.
Wedge wire screen welding machine can produce wedge wire screens for different usages like agriculture, architectural, brewery, food processing, gold, mineral processing, paper, waste water and more.
In coal preparation plant machine, the wedge wire screens can also be applied for dewatering and separating moisture from finer coal particles.
According to different industries' requirements, the wedge wire screen welding machines we produce have different specifications, which can satisfy the requirements easily.
Wedge wire screen welding machine can produce wedge wire screens for different usages like agriculture, architectural, brewery, food processing, gold, mineral processing, paper, waste water and more.
In coal preparation plant machine, the wedge wire screens can also be applied for dewatering and separating moisture from finer coal particles.
According to different industries' requirements, the wedge wire screen welding machines we produce have different specifications, which can satisfy the requirements easily.
Wedge wire screen welding machine can produce wedge wire screens for different usages like agriculture, architectural, brewery, food processing, gold, mineral processing, paper, waste water and more.
In coal preparation plant machine, the wedge wire screens can also be applied for dewatering and separating moisture from finer coal particles.
According to different industries' requirements, the wedge wire screen welding machines we produce have different specifications, which can satisfy the requirements easily.
Place of Origin: Hebei, China (Mainland) Brand Name: RENCHUN Model Number: HWJ600 Usage: Liquid Filter Type: Filter Cylinder Material: stainless steel or carbon steel Hole Shape: wedge Filter Rating: 99% Thickness: Customize Size Length: 6000mm Width: Customize Size Tube Diameter: 200 ~ 600 mm Tube Length: 6000 mm Wire Range: 1.2 ~ 3 mm Welding Transfer Power: 200 KVA Welding Speed: 6 ~ 30 rpm Clearance of Slot: 0.2 ~ 16mm Precision of Slot: within 0.03 mm
Model Number: HWJ200 Usage: Liquid Filter Type: Filter Cylinder Material: stainless steel or carbon steel Hole Shape: wedge Filter Rating: 99% Thickness: Customize Size Length: 2000 mm Width: Customize Size Tube Diameter: 50 ~ 200 mm Wire Range: 0.75 ~ 1.5 mm Welding Transfer Power: 100 KVA Welding Speed: 6 ~30 rpm Clearance of Slot: 0.05 ~ 5 mm Precision of Slot: Within 0.01 mm Welded wedge wire screen machine can also be named as Johnson screen welding machine, with the products named Johnson's screens. Johnsons screens are made by welding vee-shaped wire on support rods, creating slots which enlarge inwardly, meeting the most demanding standards for ruggedness, durability, consistency and slot openings. The vee-shaped opening allows only two contact points with the particles, thus preventing any risk of clogging. CUSTOM DESIGNED AND ENGINEERED With the help of welded wedge wire screen machine, each screen can be designed to ensure complete satisfaction. . LONGER LASTING Johnsons manufacturing standards are the most stringent in the industry. Featuring the Vee-Wire technology, the screens are extremely durable and have high resistance to abrasion, corrosion and impact damage. LOWER MAINTENANCE The rugged construction and high quality of the materials produce a product that lasts longer and requires less maintenance. LESS COSTLY Superior operating efficiency, reduced maintenance needs and extended service life combine to decrease the cost of welded wedge wire screen machines. MANY CONSTRUCTION OPTIONS Johnsons screen surfaces can be used: For direct screening As filter media support Screens are available in a variety of shapes to suit customer needs: Cylinders Flat or curved panels Cones Any form specific to a given application The flexibility of the process allows the manufacture of custom made screens for all types of applications: new plant, expansions or upgrades.
better well development
Wedge wire screen made by wedge wire screen welding machines have very high open area, allowing better access to the entire formation around the screen. Fines and drilling fluid are removed quickly and completely, resulting in better well development.
lower pumping costs
The high open area of a wedge wire screen allows water to enter the well freely, resulting in minimal drawdown and less energy expended by the pump.
less maintenance
The continuous slot design allows lower entrance velocity of the water, which reduces encrustation rates. The slot design also resists plugging and prevents sand from damaging pumps.
careful design leads to successful screens
Analyze the formation sand to correctly size the well screen
A grade of steel with the right level of corrosion resistance is selected
Noting the depth of the well, the correct combination of wire and rod that produces a screen with all the necessary strength characteristics is chosen
The screen design is determined by aquifer characteristics and desired yield
sand control
The wedge wire screen is a key component of sand-control systems, either as an integral component of the gravel pack, or as a stand-alone provider of sand control.
Place of Origin: Hebei, China (Mainland) Brand Name: RENCHUN Model Number: HWJ300 Usage: Liquid Filter Type: Filter Cylinder Material: stainless steel or carbon steel Hole Shape: wedge Filter Rating: 99% Thickness: Customize Size Length: 6000mm Width: Customize Size Tube Diameter: 80 ~ 300mm Wire Range: 1.2 ~ 3mm Welding Transfer Power: 200KVA Welding Speed: 6 ~ 40rpm Clearance of Slot: 0.1 ~ 16mm Precision of Slot: Within 0.02mm Electric System: Mitsubishi E60
Brand Name: RENCHUN Model Number: HWJ1200 Usage: Liquid Filter Type: Filter Cylinder Material: stainless steel or carbon steel Hole Shape: wedge Filter Rating: 99% Thickness: Customize Size Length: 4000mm Width: Customize Size Tube Diameter: 600~1200mm Wire Range: 1.5~5mm Welding Transfer Power: 200KVA Welding Speed: 6~20rpm Clearance of Slot: 6~20mm Precision of Slot: within 0.03mm
The wedge wire screens made by wedge wire screen welding machines are all custom made and can be designed and built to fit screening equipment with specified width and length. Not only applied in coal mining industry, the wedge wire screen welding machines can also be used in food processing, waste-water filtration, pulp and paper as well as mineral processing applications. With the help of the wedge wire screen welding machines, solid/liquid separation can be easily managed.
Characteristics for fine price wedge wire screen welding machine:
CUSTOM DESIGNED AND ENGINEERED
With the help of welded wedge wire screen machine, each screen can be designed to ensure complete satisfaction. .
LONGER LASTING
The production of wedge wire screen welding machine standards are very strict in the industry. Featuring the Vee-Wire technology, the screens are extremely durable and have high resistance to abrasion, corrosion and impact damage.
LOWER MAINTENANCE
The rugged construction and high quality of the materials produce a product that lasts longer and requires less maintenance.
LESS COSTLY
Superior operating efficiency, reduced maintenance needs and extended service life combine to decrease the cost of wedge wire screen welding machines.
MANY CONSTRUCTION OPTIONS
Wedge wire screen surfaces can be used:
For direct screening
As filter media support
Screens are available in a variety of shapes to suit customer needs:
Cylinders
Flat or curved panels
Cones
Any form specific to a given application
The flexibility of the process allows the manufacture of custom made screens for all types of applications: new plant, expansions or upgrades.
Product Name: Automatic wedge wire mesh welding machine
Material: stainless steel, carbon steel
Range of Modeling: Max. diameter Ф300mm, Min. diameter Ф30mm.
Working distance of the screw: 6000mm
Welding transformer power: 200KVA
Cooling water pump and motor power: DB-100 380V 250W 5m 0.68A 100L/min
Weight: about 9tons
With the help of the machines, the buyer can make filter tubes for liquid separation, like oil and water, ect.
If needed, please contact Viola Liu at viola@sjzrenchun.com
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Looped wedge wire screens and profile screens are all custom made by the wedge wire screen machines. Length, width, shape and spacing of profile wire are engineered to meet your special job requirements. And the individual wire on the working surface of the wedge wire screen or stainless steel screen can be manufactured at various angles to better serve your needs. Our wedge wire screen sieves, baskets, flat panels and cylinders are used in a wide variety of industries to support, beautify, dewater, deslime, drain and rinse, classify wet/dry, strain, filter, dry and cool.
Wedge wire screen welding machine can produce wedge wire screens for different usages like agriculture, architectural, brewery, food processing, gold, mineral processing, paper, waste water and more.
In coal preparation plant machine, the wedge wire screens can also be applied for dewatering and separating moisture from finer coal particles.
According to different industries' requirements, the wedge wire screen welding machines we produce have different specifications, which can satisfy the requirements easily.
Wedge wire screen welding machine can produce wedge wire screens for different usages like agriculture, architectural, brewery, food processing, gold, mineral processing, paper, waste water and more.
In coal preparation plant machine, the wedge wire screens can also be applied for dewatering and separating moisture from finer coal particles.
According to different industries' requirements, the wedge wire screen welding machines we produce have different specifications, which can satisfy the requirements easily.
This professional automatic machinery wedge wire cylindrical screen welded wire mesh machine is special for welding wedge wire screen (mesh), water well screen (mesh), Vee-wire screen (mesh) for any filtering purpose in chemistry, mining industry and enviromental protection industry, etc.
The specifications of wedge wire cylindrical screen various according to the buy's requirements. With different types, the prices can be different.
Model Number: HWJ300 Usage: Liquid Filter Type: Filter Cylinder Material: stainless steel or carbon steel Hole Shape: wedge Filter Rating: 99% Thickness: Customize Size Length: 6000 mm Width: Customize Size Tube Diameter: 80~300 mm Wire Range: 1.2~3 mm Welding Transfer Power: 200 KVA Welding Speed: 6~40 rpm Clearance of Slot: 0.1~16 mm Precision of Slot: within 0.02 mm
Place of Origin: Hebei, China (Mainland) Brand Name: RENCHUN Model Number: HWJ850 Usage: Liquid Filter Type: Filter Cylinder Material: stainless steel or carbon steel Hole Shape: wedge Filter Rating: 99% Thickness: Customize Size Length: 4000mm Width: Customize Size Tube Diameter: 200~850mm Servo Motor: 7.5kw and 5.5kw Welding Transfer Power: 200KVA Welding Speed: 6~20rpm Clearance of Slot: 0.15~16mm Precision of Slot: within 0.03mm
Place of Origin: Hebei, China (Mainland)
Brand Name: RENCHUN
Model Number: HWJ600
Usage: Liquid Filter
Type: Filter Cylinder
Material: stainless steel or carbon steel
Hole Shape: wedge
Filter Rating: 99%
Thickness: Customize Size
Length: 6000mm
Width: Customize Size
Tube Diameter: 200 ~ 600mm
Wire Range: 1.2 ~ 3mm
Welding Transfer Power: 200KVA
Welding Speed: 6 ~ 30rpm
Clearance of Slot: 0.2 ~ 16mm
Precision of Slot: within 0.03mm
Best Price Wedge Welded Wire Mesh Machine HWJ600 is a main product of our company. The cylindrical screens made by it are received by simultaneously winding a spiral of profiled working wire and welding them to support wires, which are arranged along the axis of the cylindrical construction. The wedge welded wire mesh machine allows to provide welded profile wire screens for applications where high precision of the screen together with high strength is required.
Thanks to the newest welding technology we can provide:
optional distance between support wires
very precise and repeatable slot
screens in accordance to special requests of our clients.
The cnc stainless steel wedge wire johnson screen welding machine is special for welding wedge wire screen (mesh), water well screen (mesh), Vee-wire screen (mesh) for any filtering purpose in chemistry, mining industry and enviromental protection industry, etc.
Custom designed and engineered
With the help of wedge wire screen welding machine, each screen can be designed to ensure complete satisfaction. .
Longer lasting
The production of wedge wire screen welding machine standards are very strict in the industry. Featuring the vee-wire technology, the screens are extremely durable and have high resistance to abrasion, corrosion and impact damage.
Lower maintenance
The rugged construction and high quality of the materials produce a product that lasts longer and requires less maintenance.
Less costly
Superior operating efficiency, reduced maintenance needs and extended service life combine to decrease the cost of wedge wire screen welding machines.
Many construction options
Wedge wire screen surfaces can be used:
for direct screening
as filter media support
Screens are available in a variety of shapes to suit customer needs:
cylinders
flat or curved panels
cones
any form specific to a given application
The flexibility of the process allows the manufacture of custom made screens for all types of applications: new plant, expansions or upgrades.
Features of cone v wire screen:
1. Clog-prevention structure
Cone v wire screen, made by our cone v wire screen welding machine, allows the gas and the liquid flow in the reactors smooth and efficient.
2. High slot opening ratio
Adjustable slot size offers high slot opening ratio compared with that of the conventional wire mesh and the slit pipes.
3. Rigid and precise welding and uniform structure
4. Multi-variation shape and material
Cone v wire screen shapes defferently from cylindrical- shape screen to flat panel. Due to the reinforcement stiffeners and/or material alteration, cone v wire screen offers high resistance to severe temperature and pressure.
Main features
1) two working methods: manual and auto. Under auto method, by inputting relative data, the machine will work automatically.
2) very strong self-diagnose function, can display any mis-operation alarms; alarming error can be seen from displayer.
3) the wedge wire screen welding machine featured by low noise, low energy consumption, steady function and safety, ect.
Basic specifications:
Place of origin: hebei, china (mainland)
Brand name: renchun
Model number: hwj300
Usage: liquid filter
Type: filter cylinder
Material: stainless steel or carbon steel
Hole shape: wedge
Filter rating: 99%
Length: 6000mm
Tube diameter: 80~300mm
Welding transfer power: 200kva
Wire width: 1.2~3mm
Welding speed: 6~40rpm
Slot size: 0.1~16mm
Precision: within 0.02mm
Control system: siemens or mitsubishi
Servo motor: mitsubishi
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Advantages of Wedge Wire Screen Welding Machine for Primary Water Treatment:
1.Triangular(Vshaped) wedge wire screen design 2.Builtin overflow protection
3.Separating and SelfCleaning same step 4.Wide range of industrial applications 5.Low capital and operation cost 6.Automatic operation, requires little operator attention
Place of origin: hebei, china (mainland)
Brand name: renchun
Model number: hwj650
Usage: liquid filter
Type: filter cylinder
Material: stainless steel or carbon steel
Hole shape: wedge
Filter rating: 99%
Length: 6000mm
Tube diameter: 150~650mm
Slot size: 1.2*2~2.7*4mm
Welding transfer power: 200kva
Welding speed: 6~30rpm
Wire width: 0.15~16mm
Precision: within 0.03mm
Control system: siemens or mitsubishi
Servo motor: mitsubishi
Characteristics of slotted tube filter welding machine for oil filtration:
1.Free fall opening
2.Continuous slots
3.Maximum flow area
4.Greater strength
5.Adaptable to existing equipment
6.Longest operational life
7.High efficiency in screening operation
New wedge wire screen mesh welding machine in oil industry is of electromechanical integration equipment and designed according to the specification our users' need. The design adopts advanced numeral control system, so the data of the slot, the rotation speed of the tube and the length of the tube can be watched easily. And they can be adjusted anytime during the machine running without stopping the machine. Specification:
Tube Diameter: 80~300mm
Tube Length: 6000mm
Wire Range: 1.2~3mm
Welding Speed: 6~40rpm
Clearance of Slot: 0.1~16mm
Precision of Slot: within 0.02mm
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Wedge Wire Passive Water Intake Screen Machines for Water Treatment
Wedge Wire Passive Water Intake Screen Machines can help to make wedge wire screens for water intake by filtering useless solids and other wastes. The wedge wire passive water intake screens are used in numerous industries including water treatment, sweetened juice and petrochemical.
The wedge wire passive water intake screens offer minimum resistance to passing liquids and fine particles to alleviate potential blinding. Available in a range of high grade stainless steel materials with precision forming, welding, specialist finishing and acid cleaning to meet stringent standards.
Wedge wire screen welding machine can produce wedge wire screens for different usages like agriculture, architectural, brewery, food processing, gold, mineral processing, paper, waste water and more.
In coal preparation plant machine, the wedge wire screens can also be applied for dewatering and separating moisture from finer coal particles.
According to different industries' requirements, the wedge wire screen welding machines we produce have different specifications, which can satisfy the requirements easily.
Place of Origin: Hebei, China (Mainland)
Brand Name: RENCHUN
Model Number: HWJ200
Usage: Liquid Filter, Liquid Separation
Type: Filter Cylinder
Material: stainless steel or carbon steel
Hole Shape: wedge Filter
Rating: 99%
Thickness: Customize Size
Length: 2000mm
Width: Customize Size
Other Name: Johnson Screen Welding Machine
Orgin City: Shijiazhuang
Tube Diameter: 50 ~ 200 mm
Wire Range: 0.75 ~ 1.5 mm
Welding Transfer Power: 100 KVA
Welding Speed: 6 ~ 30 rpm
Clearance of Slot: 0.05 ~ 5 mm
Precision of Slot: within 0.01 mm
The wedge wire screen welding machine is special for welding wedge wire screen (mesh), water well screen (mesh), Vee-wire screen (mesh) for any filtering purpose in chemistry, mining industry and enviromental protection industry, etc.
Characteristics of wedge wire screens made by wedge wire screen welding machines:
Extended lifetime
*Slot does not change during abrasive operation on the screen surface
Increased efficiency
*Capability to withstand heavy loads
*High open area
*No clogging
*Perfectly smooth and flat surface
*High precision of execution
*Increased capacity and more precise separation, dewatering and filtration
*Self-cleaning effect
*Low pressure loss
High open area and strength parameter
*Proper size of profile wire
*Proper size of structural support wire
*Profile shape of working wires Increased economical effectiveness, lower cost
*Higher efficiency
*Permanence of exploited resources
*Reduced maintenance cost
Place of Origin: Hebei, China (Mainland) Brand Name: RENCHUN Model Number: HWJ850 Usage: Liquid Filter Type: Filter Cylinder Material: stainless steel or carbon steel Hole Shape: wedge Filter Rating: 99% Thickness: Customize Size Length: 3000~4000mm Width: Customize Size Tube Diameter: 200~850mm Welding Transfer Power: 200KVA Welding Speed: 6~20rpm Clearance of Slot: 0.15~16mm Precision of Slot: within 0.03mm
Characteristics of Johnson Screens made by Welded Johnson Screen Machine:
Easy Clearing
The narrowest part of the aperture comes at the top and the steady opening out from that point promotes easy clearing.
Lateral Strength
Increases rapidly with the width of the profile and sufficient is needed to avoid the likelihood of the Wedge Wires being bent sideways and the accuracy of the slot being thereby lost.
Load Carrying Capacity or Vertical Strength
Increases rapidly with the depth of the profile and is needed to a greater degree than is lateral strength
Percentage Open Area
For any given aperture size this depends on the number of apertures per foot width of Johnson screen. The wider the profile the fewer the apertures, and the less is open area - likewise the smaller the number of pressed Wedge Wires per foot, the greater the open area.
Wearing Life
With abrasive materials the top surface of the profile becomes worn away and inevitably the aperture must increase. With a small angle of opening the increase is gradual, but with a large angle it is rapid. The apertures quickly reach the oversize limit and the working life is reduced.
Function of wedge wire screen welding machines:
Wedge wire is a type of mesh made from metals. Its used in many industries including the food and beverage industry (especially in brewing). Other applications include filtering well water, wastewater, chemical production. Its used in almost any field that needs to have fluids separated from solids.
The wedge wire screen is manufactured by our wedge wire screen welding machine and these screens can be made to a customers technical specifications. Till now, our wedge wire screen welding machines have been sold to many industries worldwide.
Characteristics of johnson screens:
Easy clearing
The narrowest part of the aperture comes at the top and the steady opening out from that point promotes easy clearing.
Lateral strength
Increases rapidly with the width of the profile and sufficient is needed to avoid the likelihood of the wedge wires being bent sideways and the accuracy of the slot being thereby lost.
Load carrying capacity or vertical strength
Increases rapidly with the depth of the profile and is needed to a greater degree than is lateral strength
Percentage open area
For any given aperture size this depends on the number of apertures per foot width of johnson screen. The wider the profile the fewer the apertures, and the less is open area - likewise the smaller the number of pressed wedge wires per foot, the greater the open area.
Wearing life
With abrasive materials the top surface of the profile becomes worn away and inevitably the aperture must increase. With a small angle of opening the increase is gradual, but with a large angle it is rapid. The apertures quickly reach the oversize limit and the working life is reduced.
Wedge wire screens are available in a range of wire profiles and material grades to enhance operational efficiency.
Wedge wires unique wedge-shaped wires are designed to enhance efficiency by providing increasingly large, open areas that allow materials to flow through the screen. One of the great advantages of the wedge wire design is that it substantially reduces blinding and plugging. Thus many industries use wedge wire welding machine to make vibrating screen decking parts.
Benefits of shijiazhuang wedge wire screen welding machine:
1.Triangular(v-shaped) wedge wire screen design
2.Built-in overflow protection
3.Separating and self-cleaning same step
4.Wide range of industrial applications
5.Low capital and operation cost
6.Automatic operation, requires little operator attention
Characteristics of Wedge Wire Screen Welding Machine:
We offer a combination of economy, innovation and flexibility by providing our wedge wire screen welding machines.
Our engineering staff is fully capable of precision design to ensure that each requirement is met. Now with our technical development, the wedge wire screen products produced by our wedge wire screen welding machines can meet most clients need.
The wedge wire screens are charactered with:
Longer Lasting
The wedge wire screens utilize the Vee-Wire technology. They are extremely durable and have high resistance to abrasion, corrosion and impact damage.
Lower Maintenance
The rugged construction and high quality of materials make possible a product that lasts longer and requires less maintenance.
Less Costly
Superior operating efficiency, extended service life and reduced maintenance needs combine to reduce the true cost of wedge wire screens to plant operators.
Wedge wire screen welding machines can help to manufacture wedge wire screens for the mining and mineral processing industry. Among these screens are sieve bends, flat panels, vibrator screens and centrifuge baskets.
Baskets
The wedge wire screen baskets serve as centrifugal liners which require external supports and also self-supporting balanced baskets for the centrifuge manufacturers. These stainless steel baskets are more complex than the other types of screens requiring extra strength to withstand the stresses of centrifuge dryers. These baskets are typically used in mineral processing for coal, potash, salt, sand, pulp, paper and a variety of chemicals.
Flat panels
Flat, framed and unframed wedge wire panels can be manufactured with a variety of rectangular or round support rods. The wire width and relief angle is determined by weight per square foot and efficiency requirements for your specific application. This screen decking magnifies vibration with drum-tight tension and withstands the violent vibrating action.
Sieve bends
You can use a stainless steel sieve screen in mineral processing plants for coal, potash, taconite, sand or gravel.
Main Advantages of Continuous Slot Screen Welding Machine Include:
1. Low investment cost As a factory in China, weâ??re specialized in making continuous slot screen welding machines. The factory price we provide is comparable low and after sale service is good.
2. Low maintenance
The continuous slot screen welding machines we produced can be used for decades of years. And the continuous slot screens produced by the machines are robust and have no moving parts. Their design prevents clogging, and the materials used resist corrosion and biofouling.
3. Easy cleaning
The special structure of the continuous slot screens are non clogging and easy to clean. 4. No waste management
During backwash operations, waste is carried away by the current.
5. Protection of the environment
The flow rate through the continuous slot screen is so low that neither flora nor fauna can be dragged into the system.
We supply wedge wire screen welding machines. The machine can help to make wedge wire tubes. The tubes can be applied in petroleum industry, mineral industry, food and beverage industry, waste water treatment industry, medical and chemical industry, ect. for filtration purpose.
Types of machines we supplied:
HWJ200:
Tube Diameter: 26~200mm Tube Length: 3000mm Slot Size: 0.05~16mm
HWJ300:
Tube Diameter: 50~300mm Tube Length: 6000mm Slot Size: 0.05~16mm
HWJ650:
Tube Diameter: 150~650mm Tube Length: 6000mm Slot Size: 0.15~16mm
HWJ850:
Tube Diameter: 200~850mm Tube Length: 4000mm Slot Size: 0.15~16mm
HWJ1000:
Tube Diameter: 300~1000mm Tube Length: 4000mm Slot Size: 0.15~16mm
HWJ850:
Tube Diameter: 600~1200mm Tube Length: 4000mm Slot Size: 0.2~16mm
Compared with other types of screens, our wedge wire screens are charactered with:
1. The wedge tapered opening becomes progressively wider increasing dewatering
2. Non plugging, unlike mesh there are only two contact points to retain particles
3. Slot sizes ranging from 0.2 to 16mm
4. Durable and capable of carrying heavier loads without support structures
5. One piece construction
6. Flexibility in forming fabricating and shaping
7. Wide range of materials
8. Low maintenance easy to clean
9. Tolerance ranging within 0.03mm
Stainless steel wedge wire screen welding machine for liquid filtration
The wedge wire screens made by wedge wire screen welding machines are all custom made and can be designed and built to fit screening equipment with specified width and length.
Not only applied in coal mining industry, the wedge wire screen welding machines can also be used in food processing, waste-water filtration, pulp and paper as well as mineral processing applications. With the help of the wedge wire screen welding machines, solid/liquid separation can be easily managed.
On Sale Wire Wrapped Screen Welding Machine for Sand Filters
Wire Wrapped Screens are available in a range of wire profiles and material grades to enhance operational efficiency. The wire wrapped screen's unique wedge-shaped wires are designed to enhance efficiency by providing increasingly large, open areas that allow materials to flow through the screen. One of the great advantages of the wedge wire design is that it substantially reduces blinding and pegging.
Benefits
Wedge-shaped wires provide large open areas allowing material to flow through the screen
Reduces pegging and blinding
Custom made to flat and curved shapes, cylinders and cones
Manufactured according to slot size
Large selection of profile wires - varying head widths, heights and relief angles
Variety of support rods -catering to light and heavy loads
Selection of stainless steel graded panels including high corrosion resistant grades
Main Advantages of Wire-Wrapped Screens:
1. Larger Open Area:
We offer a wide range of wire profiles to maximize open area. And the use of peaked support rods ensures negligible effect on open area. The high open area can maximize the clients' process efficiency.
2. Flexibility in Design:
The wire-wrapped screens are available in various combinations of profile wires and support rods. This offers significant flexibility in designing the most suitable product for individual operations.
3. Longer Life:
The all welded construction of the wire-wrapped screens extends the service life of the screens. With the profile wire adjusted according to the clients' requirements, we can help to design the wire-wraped screens for longer wear life.
4. Increased strength:
Each intersection of profile wires and support rods are resistance welded, resulting in a single metal. This makes the joint significant stronger than other screen media available for mineral processing.
Wedge Wire Screen Welding Machine in Different Industry Fields
Wedge wire screen weldng machines can make wedge wire screen products in different shapes and usages. Till now the wedge wire screens are widely used in different industry fields.
Architects specify wedge wire screens for column and wall covers, floor grating, light fixtures,sun screens and various decorative applications.
Corn Wet Milling uses a variety of wedge wire screens ranging from looped wire to fine wire mesh.
Food Processors favor wedge wire screens because theyâ??re heat and corrosion resistant.
Malting Plant Operators find the flat panel wedge wire screens provide a more thorough mixing during the turning phase, and better ventilation in the kilning phase.
Pulp and Paper Plants use wedge wire screens in the wood yard, paper machines, recycling, dewatering, debris removal, fiber fractionalization, drying, water purification and other processes.
Sugar Processors use wedge wire screen baskets and other washing, dewatering and solids retention screens.
Mineral Processorsrely on wedge wire centrifuge baskets, sieve bends and flat panels for multiple operations.
Refiners use wedge wire pipes and baskets or scallops for catalytic reforming, isomerization, ammonia conversion and other processes.
Water and Waste Water Treatment benefit from high flow capacity, dependable media retention and excellent corrosion resistance.
Water Supply Systems use wedge wire surface water intakes and custom-engineered water well screens and system maintenance chemicals.
Products produced by wire wrapped screen welding machine:
Wire wrapped screens can be applied in different industries for various filtration purpose. The equipment is ideal for making filters of oil filtering, water/waste water cleaning and water well filtering, as well as mine mesh, medical & chemical, food & beverage filtering, ect.
The related wire wrapped screen products include water nozzles &stainers, hub and header laterals, flat panels, sieve bend, wire wrapped screen cylinders, wire wrapped screen basket, ect.
With its non clogging structure and long lasting advantages, the wire wrapped screens are welcomed in different markets.
Main advantages of our wedge wire screen welding machines include:
1. Low investment cost
As a factory in china, we, re specialized in making wedge wire screen welding machines. The factory price we provide is comparable low and after sale service is good.
2. Low maintenance
The wedge wire screen welding machines we produced can be used for decades of years. And the wedge wire screens produced by the machines are robust and have no moving parts. Their design prevents clogging, and the materials used resist corrosion and biofouling.
3. Easy cleaning
The special structure of the wedge wire screens are non clogging and easy to clean.
4. No waste management
During backwash operations, waste is carried away by the current.
5. Protection of the environment
The flow rate through the wedge wire screen is so low that neither flora nor fauna can be dragged into the system.
Wedge wire screen welding machines can help to manufacture wedge wire screens for the mining and mineral processing industry. Among these screens are sieve bends, flat panels, vibrator screens and centrifuge baskets.
Baskets
The wedge wire screen baskets serve as centrifugal liners which require external supports and also self-supporting balanced baskets for the centrifuge manufacturers. These stainless steel baskets are more complex than the other types of screens requiring extra strength to withstand the stresses of centrifuge dryers. These baskets are typically used in mineral processing for coal, potash, salt, sand, pulp, paper and a variety of chemicals.
Flat panels
Flat, framed and unframed wedge wire panels can be manufactured with a variety of rectangular or round support rods. The wire width and relief angle is determined by weight per square foot and efficiency requirements for your specific application. This screen decking magnifies vibration with drum-tight tension and withstands the violent vibrating action.
Sieve bends
You can use a stainless steel sieve screen in mineral processing plants for coal, potash, taconite, sand or gravel.
Advantages of Continuous Slotted Screens compared to other types of screens:
1. Each intersection of Vee-wire and support bar is welded to produce an extremely strong structure.
2. Continuous slot screens have outwardly enlarging slots which allow only two-point particle contact. Smaller particles pass freely through without plugging.
3. Smooth wire surface and vertical slot orientation allow the catalyst to move vertically against the screen face without being abraded.
Advantages of Wire Wrapped Screen Welding Machine:
Custom Designed and Engineered:
Each machine is designed to ensure complete satisfaction. We provide guidance and support for our clients to operate the machine.
Longer Lasting
Featuring the Vee-Wire technology, the wire wrapped screens are extremely durable and have high resistance to abrasion, corrosion and impact damage.
Lower Maintance
The rugged construction and high quality of the materials produce a product that lasts longer and requires less maintenance.
Less Costy
Superior operating efficiency maintenance needs and extended service life combine to decrease the cost of producing wire wrapped screens.
Many Construction Options
Wire wrapped screens can be used:
, For direct screening
, As filter media support (sand bed, activated carbon, resins, catalysts)
Wire wrapped screens are available in a variety of shapes to suit customer needs:
, Cylinders
, Flat or curved panels
, Cones
, Any form specific to a given application.
Application:
deep well, water well, geothermal well, tube well, oil and gas exploration well, irrigation well, resident and industrial using well.
Specifications:
Tube Diameter: 600~1200mm
Tube Length: 4000mm
Wire Range: 1.5~5mm
Welding Speed: 6~20 rpm
Clearance of Slot: 6~20 mm
Precision of Slot: within 0.03mm
Characteristics:
The welded stainless steel water well screen is made up of rods and warp. The rod can be round wire, triangular wire or trapezoid wire. The warp is triangular wire (V-shaped wire). Water well screens have a structure and high open area, as well as accurate slot dimension. At the same time, water well screen have heat-resisting, anti-corrosive, good machine capability, last long, safety and reliability and so on characteristics. It can be used in many kinds of medium filtering.
Advantages of Our Wire Wrapped Screen Welding Machine:
Compared with other types of screens, our wire wrapped screens are charactered with:
1. The wedge tapered opening becomes progressively wider increasing dewatering
2. Non plugging, unlike mesh there are only two contact points to retain particles
3. Slot sizes ranging from 0.2 to 16mm
4. Durable and capable of carrying heavier loads without support structures
5. One piece construction
6. Flexibility in forming fabricating and shaping
7. Wide range of materials
8. Low maintenance easy to clean
9. Tolerance ranging within 0.03mm
