Harsiddh Single head ampoule filling and sealing machine is used to fill and seal injectable liquids in glass ampoules. Sterile and injection liquids are packed with this device in pharmaceutical industries. Mainly the machine is applied in research and development laboratories and pilot plant for liquid injection development. Filling and Sealing operations with ampoule filling and sealing machine is based on the principal of angle travel of ampoules. It takes cares of various parameters including thickness, neck dimension and quality of ampoules. Its a great combination of flusher, filler and sealer. Traditional ampoule feed has been replaced with rectangular feeding system that is one of the important and highly demanded features in our system. This increases the stability of ampoules and prevents breakage.Automatic feeding, transfer, nitrogen purging, material filling, heating and sealing are executed and controlled with this latest technological advanced machinery. The inbuilt feature No Ampoule, No Filling is comprehensive for costly materials to feed precisely without wastage. The mechanism is competent for 1ml to 25ml open mouth glass ampoules with 01ml to 25ml filling efficiency in single dose. The filled production can be achieved from 10 to 15 ampoules per min based on ampoule size.
Harsiddh Two head ampoule filling and sealing machine is used to fill 1ml to 25ml liquid filling with 2 head fillers and sealers in a single dose applied to 1ml to 25ml open mouth glass ampoules. The production capacity of this machine is 30 to 40 ampoules per minute.The slant travelling ampoule filling and sealing capacity varies based on the type, thickness and neck dimension of ampoules. The machine is made up of sturdy SS materials with minimum change over parts and easy maintenance. Single motor placement synchronized all the drives causes smooth rotation of ampoules at sealing station. Automatic sensors stop the filling as soon the machine doesnt found the ampoule. Harsiddh Engineering is one of the leading firms known for delivering optimum performance pharmaceutical machineries. Ampoule Filler And Sealer are mechanized to load ampoules directly into the slant hopper. Ampoules move on eccentric rack following each other with the synchronization of star wheel. The machine carry on internal processes like pre and post gassing, filling, heating and sealing on stoppage of the rack. It is available in standard as well on customer specific requirement
Precisely formulated four head filling and sealing machine for ampoules are built with quality components and even offered at Harsiddh Engineering with great customization. The contact and non-contact parts are manufactured with SS AISI 316L and AISI 304 respectively. Some of the features are as similar to other sealing and filling models apart from the filling size and capacity with number of filling heads.Four head ampoule filler and sealer are used to fill 1ml to 5ml with 4 head in a single dose applied to 1ml to 5ml open mouth glass ampoules. The production capacity of this machine is 60 to 90 ampoules per minute. The machine is used to fill all types of injectable liquids and is operating based on slant travelling principle. It is designed and executing the operation following the ampoule neck dimension, thickness and size variations. Conventional feed system has been replaced with rectangle feeding and the desired production capacity can be achieved with auto feed, transfer, nitrogen flushing, filling, heating and sealing features. The filling stops automatically if there is no ampoule the inbuilt feature is enhanced comprehensively in this machine.This cGMP model is quite compact with minimum change over time. As a leading manufacturer and exporter of four head ampoule filling and sealing machine, Harsiddh Engineering has incorporated very important features in the system that are useful for bulk productivity, easy operation and low maintenance.
Harsiddh Automatic six head ampoule filling and sealing machine follows Angle Travel principle with improved filling capacity from 1ml to 10ml useful for varied ampoule sizes ranging from 1ml to 10ml open mouth. The machine equipped with six head increases the output up to 80 to 150 ampoules per minutes based on their sizes. Our six head filler and sealer is made up of sturdy SS heavy duty Material that are manufactured for long working hours. Harsiddh Engineering is well reputed Pharmaceutical machinery manufacturer had started the production with the ampoule filling machines, which are Ce certified with Duns numbers. Ampoule Filling And Sealing Machines are exported to various international destinations as on requirement. They are specially designed and tested in our in house lab. Our research engineers keep on adding the enhanced features to the equipment over the period. We also provide them with customization as on clients requirement.
Operation Process
The tray with sterile ampoules loads into the slant hopper. Ampoules push on one after another on eccentric rack with star wheel synchronization. Auto handling of pre gassing, filling, post gassing, pre heating and finally sealed in a sequential manner on stopping the rack. Completely filled and sealed ampoules are auto collected without human touch to avoid any contamination.
DESCRIPTION
Harsiddh Eight Head Ampoule Filling and Sealing Machine as the name suggests equipped with eight head to fill injection liquids in 1ml to 10ml open mouth glass ampoules having increased filling capacity from 1ml to 10ml in single dose. The machine parts are made of high quality Stainless Steel for long lasting operations with low maintenance. The machine is designed at Harsiddh for maximum output of 80 to 225 ampoules per minute based on the size. It uses the mixture of LPG and Oxygen for sealing process. Pre and Post Nitrogen Purging is available with Pre heating.All drives of heavy structured compact unit are synchronized with single motor. The unit is assembled with cassette magazine, smooth ampoule revolving unit, pre heating unit, flow meters, variable frequency drive, vertical tray collection, pre warming station and other parts. It follows No Ampoule No Filling function and minimum change over parts from 1ml to 10ml ampoule size. The entire unit defined in a very flexible way for easy maintenance and full accessibility. Compact cGMP model offered by us is highly demanded in Pharmaceutical and other filling industries. ampoule Filler and ampoule Sealer is constantly evolved in our in house research lab for better performance at all production stages. We also provide all possible industry specific customization as on required at client end.
Harsiddh Engineering Co. offers high-quality Closed D Type Ampoule Filling and Sealing Machine with single motor customization features. The device also contains a post and pre nitrogen flushing unit enhancing its functioning. Thanks to the pre heating unit available with the instrument that offers perfect heating for thick glass ampoules. The equipment also features a sleep tray that helps in the classification of sealed and filled ampoules. You can use this filling and sealing tool for all kinds of open mouth glass ampoules. With a gross weight of almost 70 to 1500 kilograms in different models, this particular equipment features a delicate and highly functional ampoule rotating unit. Capable of filling 15 ampoules to 200 ampoules per minute, Ampoule Filling Machine possesses a filling capacity of 1ml to 25ml per dose. This commercial grade machinery has a single ampoule opening nozzle and operates on a volumetric filling mechanism. Additionally, almost all the contact parts of the following equipment are constructed from AISI 316 grade stainless steel, thus imparting strength to this sealing and filling tool. Our machines have CE certifications. The equipment also possesses a stainless steel west tip collector making it the perfect option for injection preparation. The machine offers superior functioning in the sterilized environments of the pharmaceutical industries as well as in the preparation of cosmetics and chemicals.
Machine available in single head, two head, four head, six head and eight head models.
