We produce the Coconut Shell Charcoal of different Grades ( different Mesh Sizes) as per the requirement.
We can supply 200 MT per day basis ie 6000 MT per month on the long term basis.
FC>80%, VM <8%, Ash<4%, Moisture <7%.
Powder Factor will be less than 6%.
The Sized (3X6, 4X8, 3X8 and so on) can be made at additional cost and will be as per the requirement.
We Produce the Hexagonal, cylidrical and cubical shaped BBQ and Shisha Briquettes.
Raw material will be Coconut Shell, Rice Husk, Saw dust and Jute sticks depending upon the Client's demand.
We can supply on the Long term basis.
Our supply ability is 3000 MT per month on the regular basis.
We have installed the State of Art Technology and all the Production is Fully Computer controlled so the % moisture and % Volatile Matter (VM) can be controlled so that Briquttes are 100% Smokeless and vary hard too.
We are the Manufacturer of Jute Stick Charcoal. We produce both Charcoal and Charcoal Powder of the Specifications given below
Fixed Carbon >80-85%
Moisture < 6%
Volatile Matter (VM) < 6%
Ash < 4-5%
We have Fully Computerized Machine to produce consistant quality. We Two production line and each line capable of producing 750 mt per month so Total Production Capacity is 1500 MT per month
We can supply the Coconut Shell Based Pyroligneous Acid CAS No 8030-97-5 and Wood Tar (for Termite Protection and Anti-fungal) in a bulk quantity.
We can supply around 50 MT per day on the long term basis.
Rotary Hearth Furnace Based Pig Iron
This is the Latest Technology to Produce the Pig Iron or MS Iron out of the Iron Ore Fines and Non-coking Coal.
In this Technology, the Coal Consumption is the minimal as compared to the Tunnel Kiln Process or Rotary Kiln Process.
Through RHF, either Pig Iron (Fe=96-97% C=3.0-4.0%) or MS Steel (Fe=99% C=0.2% Mn=0.3% etc) or HBI (Hot Briquetted Iron) (Fe=92% C=0.25%) can be made, depending upon the requirement.
The entire time for the Reduction, Melting and Product Out will be around 45 min, so the larger capacity of the Plants can be made.
This process is also Lowest Space Consuming Plant.
The Best Part of this Technology is that we can Product the Ferro Alloys too, like Ferro Nickel (Fe-Ni), Ferro Chrome (Fe-Cr) or Ferro Vanadium (Fe-V) etc from the same Plant, by implementing different Parameters of Operations.
We can Control the Low Carbon Ferro Chrome, MS Steel and many more.
Continuous Coconut Shell Carbonization Furnace
This machine is equipped with:Auto-feeding Conveyor, Biomass Gasifier equipment, Dust-Removal Device, Gas cleaner system, PLC controlled and manual / automatic dual- control System, Cooling and Discharging conveyor, Carbonization Furnace and other equipments.
While Carbonization of the raw material inside of the Carbonization Furnace (like coconut shell, sawdust, Palm shell, rice husk, straw, wood scrap etc.), the produced Flue Gas is recirculated in pipeline and is fed back to Heating System after purification, becomes combustible gas (carbon monoxide, methane, ethane).
When the temperature reached, Carbonization furnace starting carbonizing the raw materials fed, producing the flue gases, which becomes a combustible gas after spray pour, cooling purification by the cooling purification system, to continue the carbonization Process, then Gasifier stops working or set on the minimal use.
Temperature is been regulated and controlled by control system. The Feeding of the Raw Material is also regulated for the Qualified End Product.
Based on the requirement of the Plant ie output of the finished Product, we can deploy a set of Furnace or Bank of furnace to yield the desired production quantum.
Plant Capacities : 300 kg/hr to 2000 Kgs/hr continuous type.
Coke Less Blast Furnace
Mineral Beneficiation Plant
The Low Grade ore can be Beneficiated to yield the High Grade Concentrated of different Ores like Iron Ore, Manganese Ore, Copper Ore, Bauxite, Titanium Dioxide extraction from Ilmenite and many more.
The services involves:
Mineralogy
Flow sheet development.
Equipment Selection.
Sourcing
Plant Erection and Commissioning
Automation
Trial Run
The Process involves a detailed study of the Ore Mineralogy and the Liberation Characteristic of the Impurities bonded with the Ore body.
Based on the study, we develop the different Flow sheets and test it under the Laboratory conditions and finalize the best three flow sheets, which is having the best results.
These,three flow sheets are, then tested on the Pilot scale and finalize the best one out the three and equipment parameters are set for the Final Production Plant.
Based on the Recovery percentage of Concentrate, The Final Grade Percentage and the Tailing percentage and the Grade is obtained.
Activated Carbon Plant
Plant Capacities : From 3MT/day to 50 MT/day, based on Rotary Kiln Technology.
A brief introduction of Activated Carbon is the carbon produced by activation of any carbonaceous material such as coconut shells, bamboo, wood chips, sawdust, coal, lignite, paddy husk, etc.
In the northern region of the country, Activated carbon is produced mainly from wood charcoal, whereas in the southern region including Kerala, it is made from charcoal of the shell of Coconut that is available aplenty.
Shell-based activated carbon is extensively used in the process of refining and bleaching of vegetable oils and chemical solutions, water purification, recovery of solvents, recovery of gold, in gas masks for protection against toxic gases, in filters for providing adequate protection against war gases/nuclear fall outs, etc.
Activated Carbon of three grades namely powder, granular and pelletised, finds hundreds of different applications. By chemical activation, predominantly powder activated carbons are made and these qualities are mostly used for wastewater treatment. Granular products and pellets used for gas purification are predominantly made by gas steam activation. The domestic market for activated carbon is fast expanding with rapid growth of several end user industries. The demand from the vegetable oil industry – the largest consumer of activated carbon, is estimated at around 30,000 tonnes. The capacity utilisation ratio is reported to be around 80% – 85%. Activated Carbon has got huge export potential due to its wide application in many industrial sectors.
About 55% of value of export is contributed by U.K, South Africa, Germany and U.S.A. Other principal buyers of Indian manufactured activated carbon include Australia, Belgium, Malaysia, Japan, Sri Lanka, Netherlands, Sweden and Senegal accounting for 30% of total exports from India.
We have the state of Art Extraction Facility for extraction of Herbal Extracts and Essential Oils from Various Herbs, Medicinal Herbs and Plants.
We extract all types of Spices Arks and Essential Oils and also make the Extracts of the Certain Rare Species of Medicinal Extracts also
Continuous Tyre Pyrolysis plant
Semi Continuous Waste Tyre Pyrolysis Plant
Fully Automatic Continuous Tyre Pyrolysis Plant
Most Innovative Technology, to Produce the Ferro Alloys, in the Furnace, which is utilizing the Coal Gas or Natural gas rather than utilizing the Expensive electricity and its consumption.
In this Technology, the Gas is used to Produce the Ferro Alloys like Ferro Manganese (Fe-Mn), Silico Manganese (Si-Mn), Ferro Chrome (Fe-Cr) and many more.
This Technology is the Replacement of EAF (Submerged Electric Arc Furnace), which is Power Hungry in its own. We can produce the Low Carbon Products as well, from the same Plant, by lancing the Oxygen through the System.
