Specifications
Filter cage welding machine
Bad welding detection, auto re-welding
Auto cage removal
54 cage pitch settings
Ss ms & gi wires
Filter cage welding machine
Cage welding machine - round/oval/star/conical
1. Weld galvanized(gi) wire direcly without damaging zinc plating
2. 25 cages/hr for 24-wire, 6m cage
3. Bad weld detection, auto re-weld
4. Linear bearing rail, better cage precision
5. Work with stainless steel, mild steel and galvanized steel wires, as well as different wire conditions
6. 54 groups of ring pitch(space) setting on touch screen
7. Touch screen control
8. Short pitch compensation, ensures enough space for inserting rings
9. Auto cage removal/unlocking
10. Cage pulled by step motor, ring space precision is 0.1mm; pulling speed is 0.4m/s
Input voltage: 380v(2-phase) or specified by customer
Power frequency: 50/60hz
Power capacity: 80kva
Instant power in sync mode: 36kva
Instant power in async(time-sharing) mode: 18kva
Transformers: 2sets
Air pressure: 0.6-0.8mpa
Air flow: 300l/min
Cooling method: natural cooling
Weight: about 1000kg
Features
Model: r-6-300
Input voltage: 380v(3-phase) or customized
Power freq.: 50/60hz
Rated power: 18kva
Cooling: natural cooling
Air flow: 250l/min
Air pressure: 0.6-0.8mpa
Wire thickness: 2.8mm-6mm
Max ring diameter: 300mm
Min ring diameter: a. 88mm (wire thickness less than 4mm) b. 90mm (wire thickness between 4 mm and 5mm) c. 105mm (wire thickness between 5mm and 6mm)
Throughput: about 1200pcs/hour(for ring diameter 150mm)
Ring diameter tolerance: less than 0.16mm
Weight: 1200kg
Features:
2nd generation ring making and welding machine r-6-300
Two years ago, the release of ring making and welding integrated machine had been the first of its kind in china; now, the 2nd generation machine is even more powerful:
1. High precision: intelligent "s" shape speed curve, the encoder and the servo motor form a closed-loop wire feeding control system, secure a diameter tolerance less than 0.16mm, eventually solve the ring precision issues inherent in
Standard packing
Automatic ring making machine
1200pcs/hour for ring OD150mm.
Cage welding machine
High throughput and easier operation.
Automatic ring making machine for filter cage
This combined machine features high throughput and easier operation.
Ring making machine,
Model: DQ1000K
Input voltage: 380V (3-phase)
Power freq.: 50Hz/60Hz
Rated power: 2.2KVA
Ring diameter: less than 500mm
Wire thickness: 2.8-6mm
Ring diameter: 90-400mm
Cooling method: water cooling
Features
Hydraulic motor transmission, input power only 2.2KVA, smooth, fast and accurate loading, forward or reverse rotation
Electromagnetic oil valve, high-end oil pump with custom made oil disk provides stable oil pressure and variable speed
Capable of saving up to 15 parameters, works easily with different ring radiuses and arcs
Digital display, good for accurate and fast control
6-digit counter, easy to manage order quantity
Reserved connector for extended functions
Note: if input voltage is not 380V, a 3KVA 3-phase transformer is needed.
Features
1. Rails (7500mm) and material shelf (7500mm) equipped and connected to the welding unit.
The front end of the rail is adjustment-free. Good linearity can be
achieved for wire cages.
2. Equipped with auto feeding unit, no restrictions on ring space.
3. Positioning mould manufactured with wire-cutting process, it features high accuracy, good
insulation and long life.
4. Four air tanks, short air route inside the machine ensures quick response of the cylinder.
5. 25mm front plate resulted from one-time machining, firmly secure that the welding cylinders
are on the same plane and perpendicular to the axes, thus the linearity of the cage can be
ensured.
6. Air valves (Airtac) together with stroke-adjustable cylinders increase welding speed,
pre-pressing only takes 0.08s.
7. Controlled by micro-computing unit.
8. Time-sharing power-on transformer reduces the burden on local electricity grid.
