Induction hardening uses induction heating and rapid cooling (quenching) to increase the hardness and durability of steel. Induction is a non-contact process that produces intense, localized and controlled heat quickly. By induction, only the part to be hardened is heated. Optimal results are achieved by optimizing the heating cycle, frequency, and process parameters such as coil and quench design. What are the advantages of induction hardening Induction hardening increases throughput. It is a very fast and repeatable process that can be easily integrated into a production line. It is clean, safe and usually has a small footprint. Workpieces are usually treated individually. This ensures that each individual workpiece is hardened to its own exact specifications. The optimized process parameters for each part can be stored on your server. Induction hardening is very energy efficient because only the part to be hardened is heated.
Induction brazing is a process that uses induction heating to join two or more metals. Induction heating uses an electromagnetic field to provide heat without contact or flame. Induction brazing is more localized, repeatable and easier to automate than traditional torch brazing. Induction brazing has been around for a long time, but is only now becoming widely available due to advances in induction heating power sources. The principle of induction brazing is similar to that of a transformer, where the inductor is the primary winding and the heated part acts as a single-turn secondary winding. Solutions for induction brazing of workpieces using Copper and copper alloys Brass Aluminum Iron Steel, stainless steel and all types of carbide Tungsten Chromium Nickel and nickel alloys Cobalt and precious metals Dissimilar metal brazing applications Common applications for induction brazing New applications for induction brazing are discovered every day, but here is a list of common induction brazing applications. Back-bending brazing using induction heating equipment. Brazing copper heat transfer tubes Brazing copper heat exchanger tubes in refrigeration units and custom trucks Multi-strand brazed flat copper wire and squirrel cage rotors for motor and transformer manufacturing Brazed busbars Brazed brass threaded fittings in various piping systems Brazed carbide pins for road construction Carbide blade fabrication Steel pipe assemblies Large motor and transformer repair, such as wind turbines, hydro turbines, nuclear transformers, mining equipment and agricultural equipment Electric and hybrid vehicle manufacturing Medical device manufacturing The benefits of induction heating for brazing Induction brazing offers many advantages over flame brazing or furnace brazing. This short list may cause you to reconsider your current manufacturing process:. Faster production More precise brazing Create superior joints with consistent heat Easily set up reproducible processes Improve energy efficiency and reduce utility costs Improve worker safety Reduce downtime Improves equipment reliability
Equipment Main Characteristics Our company established in 1995, has more than 10 years experience in making resistance welding machines and induction heating equipment. To meet the demand of heating needs, we developed the KIA-1KW mini induction heater with our partner This device adopt Electro-Magnetic induction theory, can fast heat small metal parts on auto or machines. Mainly used for heating Rusted/ Frozen/ Corrosive Bolt, Nut, Fasteners, Suspension Nut, Gears, Pulley, and Bearings etc. Meanwhile, it also can help removing stickers on cars. Heating Abilities: In around 30 seconds, it can heat a 20mm diameter bolt to a temperature above 300 C, maximum temperature can reach around 750 C. The advantage if using this device is it is totally flameless, comparing with traditional way of heating by fire, it is much safer and of higher work efficiency, without the worry of harming the adjacent area. Light weight, do not need water cooling, and very easy to use. Main technical parameters Model Number KIA-1KW Certificate CE(EMC,LVD),UL,CCC, Available for COC, POVC Rated Voltage 110V/220V AC 50/60Hz Rated Power 1000W Induction Coil Diameter Quantity 30mm2(PCS), 40mm 2(PCS), 50mm 2(PCS), Spare Wire 2(PCS) Heating Bolt Diameter 5-40mm Plug Type Type H, Type B, Type G, Type E Net Weight 1.3KG Heater Dimension 30cm 6.8cm 6.8cm
Supplier: Fresh and new hydraulics, variable vane pumps, three-phase induction motors, and directional valves. etc.
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Supplier: High-temperature graphitization furnace, industrial furnace, graphite
Supplier: Induction Heating Equipment
Buyer: Bearings, Steel Pipe, Tube
Supplier: Induction Cooker, Commercial Kitchen Equipment
Advantages of Hot Sale gold Induction Melting Furnace Price: 1.Full display of output power, output frequency, output voltage and current. 2.All-solid-state IGBT frequency conversion and power adjustment, soft-switching resonance dual-control and frequency automatic tracking technology
eating machine features: 1.Based on eldctromagnetic principle,the machine can penetrate nonmetal materials,while heating meta materials instantly. 2.IGBT,MOSFET power accessories made by SEIMENS are adopted,which is unique in AC control 3.Environmental friendly products,which does not produce disturbance to comnunication,and output voltage is 36V,which is safe and power saving. 4.Easy to opearte,it only take a few minutes to learn to operate the machine,and it can run continuouslly in 24hours. 5.A level of 1000Degrees Celsius can be reached in a few seconds,it is capable of automatic and manual type with control of output power and time control. 6.It is equiped with automatic protedition circuit,for instance,over voltage,over current,water. shortage,and lack of any of the items above wil cause the machine to pause automatically.
