The hydraulic valve blocks designed and produced by not only has high reliability and small pressure loss to ensure that there is no oil running between the channels, but also has compact structure, small occupied space, simple oil circuit and easy pipe layout, so as to ensure the high efficiency requirements of different actions of various actuator elements. The valve block can control the valve, which is easy to adjust and operate. hydraulic valve block was designed and proofed successfully at one time within 1 month, which impressed the engineers o The vast majority of hydraulic valve block manufacturers blindly proofed according to customer drawings, ignored working conditions, and did not understand the internal structure and working principle of hydraulic valve block. It is easy to cause hidden dangers in the hydraulic system, and the problem cannot be found. power insensitivity of the hydraulic system related to the hydraulic valve block We replied that this is difficult to judge because it is a system problem that needs to be checked one by one. the next day then we understood why he left such The power unit of a hydraulic system developed by his company needs a hydraulic valve block. Their engineers mentioned that the sensitivity of the power unit is the key and that all components need to cooperate closely. the hydraulic valve block manufacturer strictly controlled the accuracy according to the drawings, it could be easily done. After the hydraulic valve block is finished, it is installed to test the hydraulic power unit. After the oil pump is started, the instantaneous pressure supply at the oil outlet of the power unit does not come up, and it just supply normal pressure after a few minutes. After checking each component one by one, it is suspected that there are hidden dangers in the hydraulic valve block. After detecting the hydraulic valve block, there is no problem in the oil passage and channel of the hydraulic valve block the original hydraulic valve block manufacturer for analysis and solution. The manufacturer said that the hydraulic valve block was completely produced in accordance with the drawings and the accuracy was within the required range, and the reason for problem was unknown. hydraulic valve block , they all said that they could match the drawings, but not sure about the problems of the hydraulic valve blocks. hydraulic system and the picture of the oil circuit running direction of the hydraulic valve blocks of the original have ideas after 3 aspects of comparative analysis.
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AAK hydraulic valve has a proprietary valve block anti-rust treatment technology. A special coating with a thickness of 0.02 ~ 0.03 mm is plated on the surface of the hydraulic valve block. The coating has excellent adsorption, is not easy to fall off and has a bright appearance. On this point alone, it has crushed most of its peers. After several email communications, Russian customer resolutely placed an order with AAK. Due to the limitation of process, most hydraulic valve factories adopt surface painting or conventional electroplating for the anti-rust treatment of the hydraulic valve block surface. Such anti-rust treatment on the surface of the valve block will cause problems in the routine maintenance or repair of the hydraulic valve in the future. It is mainly reflected in that the valve block is easy to be scratched, causing corrosion and increasing system pollution. Besides, falling paint and other sundries are also easy to enter the valve block channel and bring pollutants directly to the system, resulting in secondary pollution of the system and accidents. The trouble is that it is generally difficult to find the problem of rust prevention on the surface of these valve blocks in the short term. Anatoly, a Russian hydraulic customer, purchased a batch of hydraulic valve blocks in March from a factory. There were no problems in the preliminary test and final inspection. However, he continued to receive feedback from consumers in the last month. After setting up and debugging, the surface of the valve block fell off paint, rusted, and even there is pollution inside the system. According to the statistics of the information received, among the 200 products purchased, there are nearly 100 products in this situation now, and only 100 are still on sale. Anatoly found something wrong and immediately asked to suspend the sales of the remaining products. At the same time, he communicated with suppliers for many times for these inferior products, but the supplier's attitude was very bad and had always been unable to give accurate solutions. Anatoly used to interact with us on the B2B platform. We didn't know the problems of his valve block until we received his email last month. For these problems, we talked about the current hydraulic market in the reply to his email. In order to save costs, many peers use very conventional anti-rust treatment on the valve blocks. There are mainly two processes: Directly paint the valve block surface after assembling the components. During component disassembly, replacement and maintenance, it is very easy to damage the paint around the component. At the same time, the fallen paint and other sundries are also easy to enter the valve block duct and cause system pollution After all the valve blocks are processed, a layer of oxide film plating is carried out. The surface oxide film is relatively thin, which is easy to be scratched, causing corrosion and increasing system pollution.
The intelligently polished hydraulic valve block is 100% burr can not find a second one Last Wednesday, there was a repeat order from for a hydraulic valve block, which was tested in the second half of last year. required that the repeat order quality should be 100% as same as the hydraulic valve block tested samples last year. comes from a hydraulic equipment company in At the beginning of last year, the paper cutter equipment they sold would stop automatically and was complained by customers. It was found that the hydraulic relief valve was stuck on the site, and the after-sales servicer thought that there was a problem with the hydraulic relief valve. After the original hydraulic valve block manufacturer disassembled it, it was found that there were debris at the moving part of the valve spool. At the same time, foreign matters were also found in the hydraulic oil, so it was known that it was caused by the incomplete burr cleaning of the hydraulic valve block. The original hydraulic valve block manufacturer also does not deny it. The burr cleaning of the inner cavity of the oil channel, the cross hole and the blind hole of this hydraulic valve block was indeed less than 100%. As long as the hydraulic oil can be replaced every 3 months, the problem can be solved. was very speechless and had to find a new hydraulic valve block manufacturer, and deliberately required 100% burr free. She contacted more than 10 hydraulic valve block manufacturers, they either gave no reply or could only have a try, but didn't have time to test, and began to worry. noticed the introduction of 100% burr free hydraulic valve block in on Google, so she directly sent us an email. I told her, according to your hydraulic valve block drawing, there are many inner cavities and cross holes in the oil duct, especially the burr cleaning at the blind hole is a difficult problem. The traditional abrasive flow deburring method to remove this hydraulic valve block has hidden dangers. suffered from it 5 years ago, and it was not until we used the new deburring technology that we dared to ensure 100% burr free asked us to make samples as soon as possible. A month later, sent 5 hydraulic valve blocks. 6 months later, us that the paper cutter installed with hydraulic valve block has been working normally. I told her that adopted an intelligent grinding processing system to replace the traditional abrasive flow process. If this hydraulic valve block is deburred with abrasive flow, and the blind hole is easy to form a dead corner. The intelligent grinding and processing system can realize automatic solution. In the grinding process of the hydraulic valve block, with continuous power support and stability, the main shaft of the equipment can swing 360 , which can realize the grinding of any angle and any inclined plane.
AAK uses endoscope C50 to detect the internal burr of the hydraulic valve block, and then sprays the burr remaining in the hydraulic valve block with high-pressure solution, so that there is nowhere for the burr to hide. Nearly 95% of domestic hydraulic valve manufacturers are not equipped with endoscope and ignore 100% removal of the residual burr of the hydraulic valve block. The American customer who has suffered a loss elsewhere chose to order from AAK again. Most domestic hydraulic valve manufacturers use conventional physical methods to deal with the burr of hydraulic valve block, and check whether the burr is cleaned by experience, especially the burr of deep hole or magnetic burr, which can hardly be cleaned. It is common that the defective rate of hydraulic valve block exceeds the standard due to human error. At the beginning of last year, we received an inquiry for hydraulic valve block from Hunter, an American customer. We calculated the price according to his hydraulic valve block drawings. Hunter was not satisfied with our quotation. Because the communication was very pleasant, I wanted to make friends with hunter and gave up my commission to adjust the price. Hunter frankly said that although the new price of AAK hydraulic valve block meets his target price, the prices of other hydraulic valve manufacturers are still cheaper than those of AAK. We can only withdraw from the purchase of hydraulic valve block amicably. If something goes unusual, there will be problems. 2 months later, Hunter came back to us and said that he was very willing to accept our quotation for hydraulic valve block. He informed that there were different degrees of burrs at the internal cross holes of the hydraulic valve block samples proofed by the original hydraulic valve manufacturer. The hydraulic valve block samples were modified 3 times. Each time the cartridge valve was installed and debugged, the valve spool was stuck from time to time. The factory has also conducted commissioning for many times, and has been unable to remove burrs for 100%. He can only give up this hydraulic valve manufacturer and came back to AAK. Burr must be produced in the drilling process of hydraulic valve block, which is very harmful to the hydraulic system. In addition to adopting appropriate treatment process for burr removal, it is also necessary to have relevant auxiliary testing equipment to guarantee the complete 100% removal of burr. Hunter asked us to arrange approval samples of hydraulic valve block immediately. After 15 days, we sent the hydraulic valve block samples. On the 3rd day after Hunter received the samples, he sent an email to inform AAK that the samples passed testing at one time. Hunter admired that AAK can get the hydraulic valve block samples approved at one time that the peer can't get approval at 3 times. At the same time, he also expressed his curiosity about how AAK can accurately remove the burrs?
AAK hydraulic valve block adopts multi edge particle cutting with diamond reamer, the accuracy can reach 0.002mm, and the surface roughness can reach Ra 0.2um, the precision is twice that of other hydraulic valve manufacturers, and there is no iron filings. Because the price of AAK hydraulic valve block is a little higher than that of peers, LIEBHERR excluded AAK from the supplier list. However, 3 months later, LIEBHERR still placed an order for the hydraulic valve block with AAK. This morning, I received an order for hydraulic valve block from Herta from LIEBHERR company in Germany, which was a little unexpected. Because this is the hydraulic valve block that AAK sent sample for 3 months ago. Since the sample was sent, there was no news about the sample. After several follow up emails, the reply was "unqualified". I asked about the reason why the hydraulic valve block was unqualified, but didn't get reply. Now I can't understand why the order comes to us 3 months later. Herta is mainly responsible for the procurement of hydraulic accessories of LIEBHERR. In the first half of this year, his company needed to purchase a batch of high-precision hydraulic valve blocks for hydraulic excavators. At that time, he selected 5 hydraulic valve factories to send samples to test the quality and conduct assembly tests. 3 months later, after comprehensive comparison, their technical team found that the test data of AAK hydraulic valve block was the best among the 5 hydraulic valve manufacturers. I asked Herta curiously why the reply he gave us 3 months ago was "unqualified". He replied that your quotation was unqualified and more expensive than the other 4 hydraulic valve manufacturers, so we judged AAK to be unqualified. After 3 months of testing, the technical team believes that AAK's hydraulic valve block has the highest precision, the strongest durability and the simplest follow-up maintenance. Although the price of AAK is a little higher than that of other suppliers, according to the comparison of various parameters, the hydraulic valve block of AAK can enable LIEBHERR to reduce the cost of subsequent maintenance, so the technical department designated AAK to supply this hydraulic valve block. Herta asked us why some parameters of AAK hydraulic valve block are twice better than those of peers? The high precision of AAK hydraulic valve block mainly comes from the diamond reamer used in AAK machining center, which is a multi edge particle cutting. In the reaming process, the chips are hidden between the diamond particles and thrown out via coolant flushing and high-speed rotation, so that the chip removal in the first step is complete.
Mason, an old customer of hydraulic valves from the United States. In March this year, he was not satisfied with the quotation of one of our hydraulic valve blocks, which was nearly 7% higher than his target price, so he didn't place an order with AAK HYDRAULIC VALVE. Unexpectedly, he sent an email last week asking whether our quotation of hydraulic valve block in March was still valid. We replied that you were our old customer and the price must be valid. Mason also frankly told us that there was a problem with the hydraulic valve blocks he purchased, which made him very headache now. After communication, we learned that there were no problems in the preliminary test and shipment inspection on the hydraulic valve blocks produced by his previous hydraulic valve manufacturer. In the recent month, users had gradually reported that after setting up and debugging, the surface of the hydraulic valve block fell off paint, rusted, and even there was pollution inside the hydraulic system. Nearly 60% of the 300 hydraulic valve blocks purchased had this situation, and only 40% were still on sale. His manager found something wrong and suspended the sale of the remaining products. The hydraulic valve manufacturer believed that this was caused by the improper use of the hydraulic valve block by the user, and was only willing to replenish 10% of goods to solve this problem. His manager asked him to find a qualified hydraulic valve block supplier as soon as possible. Because the use scenario of this hydraulic valve block was special, Mason knew that AAK HYDRAULIC VALVE could solve this problem, but his did not have authority to pay a 7% higher price. He contacted no less than 10 hydraulic valve manufacturers, and only 3 of them replied. They could solve the paint falling and rust spots on the surface of the hydraulic valve block, but the internal pollution could not be 100% avoided because they did not know the user's operation. The remaining hydraulic valve manufacturers did not give any reply at all. Mason was very helpless. He had to bite the bullet and asked his manager for help if the purchasing price could be raised. When his manager learned about the whole purchase process, he asked Mason, why he did not report this situation in March? After the delivery date provided by AAK HYDRAULIC VALVE was agreed by his users, Mason sent us the order for this hydraulic valve block, and asked us to ship as early as possible. At the same time, his manager was curious about how we did it. The anti-rust treatment of AAK hydraulic valve block in the past is the same as that in other factories, which adopts surface painting or conventional electroplating treatment. The pain point of this process is that the hydraulic valve block is easy to be scratched, causing corrosion and increasing system pollution. We understand these potential problems of this process, and our technical team adheres to the new process exploration, so that AAK now has its own unique
AAK adopts the high-pressure solution injection method, weakens the magnetism of the burr with the solution, and then uses the instantaneous impact force of the liquid to not only ensure that the burr of the hydraulic valve block is 100% eradicated, but also effectively clean each part of the hydraulic valve block. Most of its peers do not have such a process. After learning about it, the American customer sent an inquiry sheet for the hydraulic valve block worth US$20,000 within 20 minutes. Throughout the entire hydraulic valve industry, the deburring of hydraulic valve block is still manual. The work piece is polished with tools such as file, sandpaper and grinding head. This method has blind spots, general effect and low efficiency, especially for the burrs in complex cross holes. Even the later inspection can not find the burr hidden in the hydraulic valve block. Eric, an American hydraulic valve customer, purchased a batch of hydraulic valve blocks from a hydraulic valve manufacturer some time ago. Problems were found in the test stage. The pressure regulation of the hydraulic system was unbalanced. After careful analysis, it was found that there were different degrees of burrs at the cross holes of the hydraulic valve blocks. After modifying the hydraulic valve block sample several times, the burr could not be 100% eradicated. His client did not accept the quality of the hydraulic valve block, and Eric could only reconsider other manufacturers. Eric saw an article on deburring treatment of hydraulic valve block of AAK hydraulic valve on B2B website and found that it was similar to his current problems. Eric sent us his hydraulic valve block drawing and the problems encountered by email. He asked us how to deal with the burr problem of hydraulic valve block? The burr shape and size of the hydraulic valve block are related to the spindle speed, drilling feed, work piece material, cutting tool, coolant, bit geometric angle and other factors. It really needs unique skills to clean it thoroughly. AAK hydraulic valve mainly adopts the high-pressure solution injection method, uses the solution to weaken the magnetism of the burr, and then uses the instantaneous impact force of the liquid to not only ensure that the burr of the hydraulic valve block is 100% eradicated, but also effectively clean each part of the hydraulic valve block, with high efficiency and no dead corner. Within 20 minutes after Eric received our email reply, he sent an inquiry for the hydraulic valve block worth US$20,000. According to his hydraulic valve block drawings and parameter requirements, we calculated the most advantageous hydraulic valve block price. For a week, we didn't hear any news from Eric. We thought he wouldn't order the hydraulic valve block. But we didn't expect that after 15 days, we received his order for the hydraulic valve block. Purchase burr free hydraulic valve block, choose AAK hydraulic valve, you can have a try.
