The extrusion process shapes aluminum by heating the billet and forcing it through the forming openings in the die, producing up to 5 kilometers of extruded product from a single billet. After exiting the extrusion process, the tube is shaped to the same shape as the die opening and then coiled. Depending on the product specifications, coatings such as zinc and solder can be applied to enhance the tube's performance. Extruded tubes are manufactured with high precision and very low tolerances to meet specific customer requirements. Extruded aluminum tube applications Transportation industry Marine industry Solar and Renewable Energy Building and construction (commercial and residential) Military and Defense Electrical bus conductors Compressed Gas Storage
Custom Aluminum Extrusion Profiles Custom Aluminum Extrusion Profiles At Coyo, we focus on working with our customers to develop cost-effective engineered materials solutions. Our ability to supply a wide range of custom aluminum profiles means you have a virtual one-stop source for machined, painted and anodized products. Our experienced team of extrusion experts will work with you to design the best engineered solutions for applications in markets such as construction, construction, energy, electrical industrial equipment, lighting and various consumer durables markets. Working principle: Aluminum extrusion process Aluminum extrusion is a versatile, heat-dependent process used to shape aluminum alloys into unique cross-sectional profiles. T-slot aluminum and aluminum angles are the two most common aluminum extrusions, but custom molds can be created for unique applications. Choosing the right extruded aluminum alloy When selecting the type of aluminum alloy for extrusion, formability and workability, weldability, machinability, corrosion resistance, heat treatability, material strength and end-use application must be considered. Alloy 1000 Series This series is an excellent choice for applications requiring high formability, weldability, and corrosion resistance. However, the 1000 series does not respond well to heat treatment and has low strength. Typical uses include metal spinning and general fabrication. Alloy 2000 Series The 2000 series, on the other hand, offers high strength. The grades within this series are often used in the production of complex parts, since the 2000 series offers a high degree of machinability. Also, its strength-to-weight ratio makes it ideal for aerospace applications. However, these aluminum alloys provide low weldability and corrosion resistance. Alloy 3000 Series The 3000 series is the most popular. These alloys contain manganese and aluminum that is 20% stronger than the 1000 series while still maintaining commercial purity. The 3000 Series is commonly used in equipment in the food and chemical industries as well as general manufacturing. Alloy 5000 Series The 5000 series is most commonly used in marine environments due to its extremely high corrosion resistance. These alloys are unresponsive to heat treatment but possess a considerable degree of weldability, formability, and strength. Alloy 6000 Series Series 6000 is most commonly used in structural and construction environments because of its ease of welding. It can also be anodized, allowing for a variety of surface finishes. This series is typically used in hardware and coupling applications.
Aluminum extrusion is a process where aluminum is heated and forced through a shaped die to produce a specific cross-sectional profile. Custom cutting aluminum extrusion refers to the process of cutting the extruded aluminum profiles to specific lengths as per the requirements of the customer. This allows the customer to have a tailored solution for their specific application or project. Custom cut aluminum extrusion can be used for a variety of applications, such as in construction, transportation, and electronics, among others. The advantages of custom cut aluminum extrusion include its light weight, high strength, durability, and resistance to corrosion. How to Custom Cutting Aluminum Extrusion There are several methods for custom cutting aluminum extrusion, including the following: Saw cutting: This is a common method for cutting aluminum extrusion to length. A saw blade is used to cut the profile to the desired length. Chop saw: This method uses a rotary saw blade to cut the aluminum extrusion. Chop saws are quick and accurate, making them a popular choice for custom cutting. Band saw: This method uses a continuous band blade to cut the aluminum extrusion. Band saws are ideal for cutting long lengths of extrusion and are often used in production environments. CNC cutting: This method uses computer numerical control (CNC) technology to precisely cut aluminum extrusion to the desired length. CNC cutting is ideal for complex shapes and profiles and provides high accuracy and repeatability.
We specialize in designing and manufacturing aluminum products all over the world. We are experts at manufacturing custom manifolds, medical device assemblies and optical vision lens assemblies based on our customers' unique needs. Our team offers a wide range of aluminum products and services to deliver outstanding results for all your engineering and manufacturing projects, is known in for exceptional customer satisfaction. Design and drafting Our highly trained and experienced professionals provide custom, low maintenance and sustainable architectural design and drafting services for commercial projects. Engineering service Our skilled team provides expert engineering services to ensure the success of your commercial or industrial project. Fabrication workshop drawing preparation Our experienced and talented team of draftsmen and modelers can easily bring your designs to life with advanced visualization and modeling before production begins. project management Successfully coordinating projects requires excellent leadership, oversight, and extensive experience. From overseeing projects to ensuring each step is executed correctly, our project managers will help you complete projects efficiently and effectively. Custom Design and Manufacturing We are committed to understanding your unique needs. We promise to deliver authentic products and services with humility. We offer the largest variety of custom-designed, competitively priced aluminum products to meet every customer's needs. The more you can click here.
We offer a wide variety of Aluminum Extrusion Accessories to fit almost any project: standard and custom. Our engineers will be happy to work with you to provide a solution that meets your unique needs. Advantages of Extruded Aluminum Simple T-slot design Linear adjustability of X, Y and Z axes Lightweight and easy to use Centerline in standard fractional or metric sizes Stocked in 240 lengths No welding or painting required High strength Corrosion resistant 90% reusable Anodized finish Flexibility to change or add designs at any time
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