Specification:1.6x32- 4.7x72(m) Processing capacity:48-1000(t/d) Applied material:dolomite ,limestone,bauxite. Application:Cement production,Active Lime production Rotary kiln is a kind of thermal equipment calcines lump, bulk and slurry materials. It is widely used in cement & construction, non-ferrous metals, lime, ferrous metals, refractory materials, industrial chemicals, paper making industries etc. OUR ADVANTAGE 1 New type technology is adopted by main driving system. Compared with traditional magnetic and DC speed regulation, its main driving system has the advantages like energy saving, environmental, wide speeding adjusting range, high performance and stable operation. 2 After the welding of bases for supporting devices of supporting roller and catching roller, vibration aging treatment should be applied for remove the welding stress. Then, use vertical lathe and boring-milling machine for integration fabrication. This process can guarantee the requirement of fabrication precision and dimension & location tolerance. Installation accuracy of rotary kiln is obviously improved. 3 Temperature measuring point is reserved at bearing base of supporting roller. It is mainly used for automation detection of kiln operation status by insert the measuring device. Structure 1. Support device: advanced shaft structure, automatic temperature measuring device and electrical heating. 2. Catch wheel: including two kinds of mechanical wheel and hydraulic pressure. 3. Gears: single or double. Control the rotating speed by variable motor, DE machine and frequency variable motor. Be reliable, energy saving and efficient. 4. Cylinder tyre bolster: lower bolster has three types: fixed, zoom and floating. The structure is simple. Replacement is convenient and wonâ??t hurt cylinder. 5. Sealing equipment: there are many kinds for choice according to kiln models, including air cylinder edge sealing, spring edge sealing, graphite block sealing and combination for above. The feather is adaptive for cylinder rotating and swing. And sealing effect is very good. 6. Kiln head hood: including stationary type and flexible type.
Cement rotary kiln are commonly used for heat processing of minerals and aggregates such as lime, cement, and iron ore. To achieve consistent quality results, it is important to maintain a uniform product temperature at the kiln entry, mid zone, and discharge. In most rotary kilns, the challenge with temperature process control is that the temperature sensor must view through flames or heavy smoke and dust. Consequently, when selecting a sensor, the design, wavelength, and alignment are all important considerations. Our high-performance dual-wavelength sensors offer unequalled performance for accurate and repeatable measurements on cement kiln applications. These sensors can operate properly when the target energy signal is diluted over 99% by such things as dust and smoke. To effectively measure targets through flames, the 1400 and 4400 Series are recommended. These single-wavelength sensors utilize a very narrow band 3.8 micron filter that provides unequalled performance with measurements through flames. Our advantages: 1. Cement rotary kiln adopts adjustable speed driving with high efficient and low power consumption. 2. The fuel consumption of unit product is low and large capacity. 3. Stable mechanical performance and transmission, accurate speed control and easy control the calcination temperature. Structure of our products: 1. Support device: advanced shaft structure, automatic temperature measuring device and electrical heating device. 2. Catch wheel: including mechanical wheel and hydraulic pressure catch wheel. 3. Gears: single or double. The rotating speed is controlled by regulating motor, DC motor or variable frequency and speed regulation motor. Be reliable, energy-saving and efficient. 4. Cylinder tyre bolster: lower bolster has three types: fixed, zoom and floating. Its structure is simple, replacement is convenient and it wonâ??t hurt cylinder when it needs a change. 5. Sealing equipment: there are many kinds for choice according to kiln models, including air cylinder edge sealing, spring edge sealing, graphite block sealing and combination for above. The feature is adaptive for cylinder rotating and swing. And sealing effect is very good. 6. Kiln head hood: including stationary type and flexible type.
The supporting roller is one of the main parts of the rotary kiln, which partly support the weight of the rotary kiln and allows the cylinder and tire to rotate smoothly on the support roller. The rotary kiln support rollers are used in many cement plant productin lines. Our factory posesses professional design team, long term production experience to meet all your customized requirements of support roller. Our high quality,excellent performance,competitive price and our sincere service will make you choose us as your best partner.
According to the calcination character of limestone, lime rotary kiln is specialized design for production of active lime. This type of kiln can work with vertical preheater and vertical cooler to achievethe advantages like high use ratio of raw materials, complete calcination, even quality, good quality lime, high capacity output, environmental and energy saving, simple operation and longer working life. This kiln is very suitable for limestone calcination for industries like metallurgy, chemical, construction materials and etc. Our products advantages: 1.According to the character of limestone and its calcination requirement, the structure of kiln inlet and outlet sections has been optimized. It can resolve the problem of material returning back to kiln inlet and the leakage of dust. 2.Evenly heating for limestone, low rate of less calcination and over calcination. Especially suitable for the high activity lime for steel makingã?? Technical configuration is optional: matched vertical preheater can use the high temperature from rotary kiln to preheating the limestone from room temperature to decomposition condition; matched vertical cooler can cooling down the high temperature of lime in the shortest time, and process can increase the activity of lime and also easy for transportation and storage. Lime kiln is mainly compose of driving device, supporting roller, catching roller, cylinder, kiln inlet, kiln outlet and sealing device. 1. 2-3 supporting points can guarantee the contacting surface between supporting roller and tyre is paralleled with axis line of cylinder during installation. 2. Certain gap is reserved between tyre and cylinder. After thermal expand of cylinder, the tyre can tightly stick on cylinder for strength it. 3. Gear is split type combination structure which is assembled with cylinder by spring boards. The features are easy for installation, steady transmission. 4. Supporting device is antifriction bearing (occasionally uses slide bearing). This design has simplified the supporting device of supporting roller, and reduced the useless power loss during operation. It has the features like easy operation and maintenance.
Types of cement rotary kiln Rotary kiln belongs to building material equipment, and it can be divided into cement kiln, metallurgy chemical kiln and lime kiln according to different materials. Application of cement rotary kiln 1) rotary kiln is the key equipment in cement industry for calcining clinker. 2) it is also used in various industries, such as metallurgy, chemistry, building, refractory material, environmental protection, etc. 3) the kiln is composed of the cylindrical shell, roller supporting device with thrust roller, driving gear unit movable kiln hood, sealing device at kiln inlet, coal dust pipe device etc. Working principle of cement rotary kiln 1) with a certain slope to the level, the whole kiln body is supported by rollers and fitted with thrust rollers to control up and down movement of the kiln body. 2) besides main driving unit for driving system, it is also fitted with the auxiliary driving unit so as to ensure the kiln body still can rotating when the main motor is powered off and prevent it from deforming. 3) the kiln head adopts housing type sealing and kiln rear uses axial contact sealing unit so that reliability of sealing could be ensured. Features of rotary kiln The special features of the kiln system are high productivity, low heat consumption, stable clinker quality and high economic efficiency.
Magnesium rotary kiln is designed according to dolomite calcination characters and Pidgeon process requirement. That is the key equipment in the calciantion process. The dolomite produced by rotary kiln with stable quality, high activity and low ignition loss that can make higher magnesium extraction rate and silicon utilization rate to save running cost. The rotary kiln is the most suitable equipment for produce magnesium. The new type energy-saving rotary kiln designed by ZK Corp. has own patent and formed dolomite calcination standard for magnesium industry in China. Our products advantages: 1. According to the character of dolomite and its calcination requirement, the structure of kiln inlet and outlet sections has been optimized. It can resolve the problem of material returning back to kiln inlet and the leakage of dust. 2.Inner of the kiln keeps micro negative pressure, dust pollution is lower. 3.Rotary kiln is even calcination, large capacity and easy to operation and maintenance. Magnesium rotary kiln is mainly compose of driving device, supporting roller, catching roller, cylinder, kiln inlet, kiln outlet and sealing device. 1. 2-3 supporting points can guarantee the contacting surface between supporting roller and tyre is paralleled with axis line of cylinder during installation. 2. Supporting device is antifriction bearing (occasionally uses slide bearing). This design has simplified the supporting device of supporting roller, and reduced the useless power loss during operation. It has the features like easy operation and maintenance. 3. Low speed unloading rotation device is designed for easy installation and commissioning. It also can guarantee unloading rotation operation during maintenance of main driving system or other emergency situation. This design can prevent cylinder from bending and deforming during the temperature is cooling down. 4. Mechanical or hydraulic catching roller is optional according to different type of rotary kiln. Both them have high accuracy and reliability, and also make sure evenly attrition of outer circle of supporting roller and tyre at the direction of complete width. 5. Radial direction contacting type sealing device is adopted at kiln inlet and outlet. They are perfect suitable for dimension tolerance of cylinder and skewing movement of cylinder. This sealing device’s feature is good performance, longer working life and easy for replacement
Rotary kiln incinerator is a pyroprocessing device used to raise materials to a high temperature in a continuous process. It is widely used in the fields of cement production, nonferrous metallurgy, ferrous metallurgy, refractory material, paper-making, chemical industry and so on. Rotary kiln incinerator is usually used to burn pretreated and homogenized waste that requires size reduction, shredding, and manual sorting. The system consists of a burning layer of waste in a rotating cylinder. Waste is transported through the furnace by rotation of the inclined cylinder.Compared to movable grates, the rotary kiln incineration has a smaller capacity and is mostly used for special types of waste unsuitable for burning on a grate, such as various types of hazardous, liquid, or contaminated waste. Combustion usually takes place at temperatures above the ash melting point so that the ash is removed as liquid slag. Advantages of Rotary kiln incinerator: 1. The main drive system uses the new AC speed governing technology. It has advantages of wide speed range, high efficiency, high precision and stable operation; 2. Rotary Incinerator is micro-negative pressure operation in the cylinder with low dust pollution; 3.Rotary Incinerator is even calcination, large capacity and easy to operation and maintenance. Structure of Structure of Rotary kiln incinerator: 1.There are 2 to 3 fulcrums on kiln. It is easy to ensure the contact surface of rollers and kiln tires parallel to the cylinder axis during installing; 2.There are specific gap between the tire and cylinder. It strengthens the cylinder by confining tires after thermal expansion; 3.The supports use rolling bearing which simplified bearing structure. It reduces energy losses during Kiln operation and makes it easier to maintain and repair; 4.In order to convenient installation and commissioning, there is a kiln slow rotating devices to maintain kiln nonconventional running operation while main transmission system is under overhaul or other abnormal conditions which can occur cylinder bending and deformation during the cooling process. 5.The kiln uses mechanical or hydraulic catching wheels. They are high accuracy and reliability. The ridding rollers and tires are evenly wearing on the entire width direction and are handy adjustment.; 6.The kiln head and tail uses elastic flake radial contact sealing. It can fit the cylinder shape inaccurate and kiln deflection & axial movement. It has better sealing performance and reliability, longer service life and convenient replacement.
As a new type of environmentally friendly materials, ceramic is widely used in petroleum, construction, chemicals, sewage treatment and other industries. Rotary kiln is the key equipment of ceramic calcining system. Its performance will directly affect the quality and cost. For the different characteristics and requirements of the traditional calcining ceramic materials, we developed the new series rotary kiln. It has the characteristics of even calcining, large capacity, high operation, energy saving, easy operation and maintenance as well as long machine life, and can reduce the equipment operating costs significantly. Ceramic rotary Kiln features : 1. For the characteristics and requirements of ceramic calcining process, we make optimize design on kiln head and kiln tail. It solved the problems of the discharge reverting and dust leakage at kiln tail to have smoothly conveying. 2. It is micro-negative pressure operation in the cylinder with low dust pollution; 3.It is even calcination, large capacity and easy to operation and maintenance. Ceramic rotary Kiln consists of gearing, supporting rollers, catching wheels, cylinder, kiln head, kiln tail sealing and other components,The main structural features are: 1.There are 2 to 3 fulcrums on kiln. It is easy to ensure the contact surface of rollers and kiln tires parallel to the cylinder axis during installing; 2.There are specific gap between the tire and cylinder. It strengthens the cylinder by confining tires after thermal expansion; 3.The supports use rolling bearing which simplified bearing structure. It reduces energy losses during Kiln operation and makes it easier to maintain and repair; 4.In order to convenient installation and commissioning, there is a kiln slow rotating devices to maintain kiln nonconventional running operation while main transmission system is under overhaul or other abnormal conditions which can occur cylinder bending and deformation during the cooling process. 5.The kiln uses mechanical or hydraulic catching wheels. They are high accuracy and reliability. The ridding rollers and tires are evenly wearing on the entire width direction and are handy adjustment.; 6.The kiln head and tail uses elastic flake radial contact sealing. It can fit the cylinder shape inaccurate and kiln deflection & axial movement. It has better sealing performance and reliability, longer service life and convenient replacement. contact: Annchen Email ID:ec03@zkcorp.com http://www.zkcomp.com/Calcining/84.html
We are pleased to introduce Piyali Engineering Corporation, located in Delhi, India. We are leading manufacturer and supplier specializing in the production of Sponge Plant DRI (Direct Reduced Iron) equipment and vital components for steel plants, alongside catering to a diverse range of industries including sugar mills, cement plants, fertilizer plants, chemical plants, coal washeries, activated carbon plants, and ball mills. With a strong focus on quality and innovation, Piyali Engineering Corporation stands as a trusted provider of cutting-edge solutions across various industrial sectors. With a wide range of offers and a strong customer base, we have been serving the industry for several years. Our product range includes various capacities of DRI kilns and coolers, ranging from 50TPD to 600TPD & 900TPD, along with components such as support rollers, pinions, shafts, shells, combined bearing housing complete assemblies, spring plates, Ball Mill Pinion Shaft, Mill Head End Cover for Ball Mill Manufacturer, girth gears, and more. These offerings are designed to meet the needs of Cement Plants, Power Plants, Steel Plants, Sponge Iron Plants, Chemical Plants, Fertilizer Plants, and various other industries. Explore top-notch Lime Kiln Paper Mill Equipment at Piyali Engineering Corporation for customized, cost-effective solutions. Our commitment to excellence ensures reliable expertise and high-quality equipment, guaranteeing seamless industrial operations. Furthermore, we specialize in delivering high-quality Rotary Kiln & Cooler equipment specifically tailored for 350 TPD and 200 TPD DRI Sponge Iron Plant applications. We specialize in providing all the equipment necessary for your project, including Rotary Kilns and Coolers, ensuring your plant runs smoothly and efficiently. Trust Piyali Engineering Corporation, For superior engineering solutions. With us, you get the perfect fit for your plant's needs, ensuring smooth and efficient operations. For any inquiries or further information, please do not hesitate to get in touch with us via the provided contact details:
Rotary kiln cooler spares upto 900 TPD- India We are pleased to introduce Piyali Engineering Corporation, situated in Delhi, India. We are leading manufacturer and supplier specializing in the production of Sponge Plant DRI (Direct Reduced Iron) Rotary Kiln & Cooler equipment and vital components for steel plants, alongside catering to a diverse range of industries including sugar mills, cement plants, fertilizer plants, chemical plants, coal washeries, activated carbon plants, and ball mills. With a strong focus on quality and innovation, Piyali Engineering Corporation stands as a trusted provider of cutting-edge solutions across various industrial sectors. With a wide range of offers and a strong customer base, we have been serving the industry for several years. Our product range includes various capacities of DRI kilns and coolers, ranging from 50TPD to 600TPD & 900TPD, along with components such as support rollers, pinions, shafts, shells, combined bearing housing complete assemblies, spring plates, Ball Mill Pinion Shaft, Mill Head End Cover for Ball Mill Manufacturer, girth gears, and more. These offerings are designed to meet the needs of Cement Plants, Power Plants, Steel Plants, Sponge Iron Plants, Chemical Plants, Fertilizer Plants, and various other industries. Explore top-notch Lime Kiln Paper Mill Equipment at Piyali Engineering Corporation for customized, cost-effective solutions. Our commitment to excellence ensures reliable expertise and high-quality equipment, guaranteeing seamless industrial operations. Furthermore, we are Manufacturers & Suppliers of Rotary Kilns & Cooler Dryers Shell Casting and Forging Equipment for Sponge iron Plant, Cement Plant, Raw Mill, Ball Mill Grinding Ring Gear and Pinions, Raw Mill Girth Gear and Pinion, Trunnion Mill Head End Cover, Bearing Housing, Kiln Tyre, Riding Rings, Path Rings, Guide Roller Assembly. Trust Piyali Engineering Corporation, For superior engineering solutions. With us, you get the perfect fit for your plant's needs, ensuring smooth and efficient operations.
We are pleased to introduce Piyali Engineering Corporation, located in Delhi, India. We are leading manufacturer and supplier specializing in the production of Sponge Plant DRI (Direct Reduced Iron) equipment and vital components for steel plants, alongside catering to a diverse range of industries including sugar mills, cement plants, fertilizer plants, chemical plants, coal washeries, activated carbon plants, and ball mills. With a strong focus on quality and innovation, Piyali Engineering Corporation stands as a trusted provider of cutting-edge solutions across various industrial sectors. With a wide range of offerings and a strong customer base, we have been serving the industry for several years. Our product range includes various capacities of DRI kilns and coolers, ranging from 50TPD to 600TPD & 900TPD, along with components such as support rollers, pinions, shafts, shells, combined bearing housing complete assemblies, spring plates, Ball Mill Pinion Shaft, Mill Head End Cover for Ball Mill Manufacturer, girth gears, and more. These offerings are designed to meet the needs of Cement Plants, Power Plants, Steel Plants, Sponge Iron Plants, Chemical Plants, Fertilizer Plants, and various other industries. Explore top-notch Lime Kiln Paper Mill Equipment at Piyali Engineering Corporation for customized, cost-effective solutions. Our commitment to excellence ensures reliable expertise and high-quality equipment, guaranteeing seamless Paper Mill operations. Specializing in Rotary Pulp Dryers, we provide comprehensive solutions for your paper manufacturing needs. At Piyali Engineering Corporation, we prioritize quality and strive to deliver products that meet and exceed customer expectations. Our adept and seasoned team is deeply committed to providing unparalleled service and ensuring utmost customer satisfaction. For any inquiries or further information, please do not hesitate to get in touch with us.
We are pleased to introduce Piyali Engineering Corporation, situated in Delhi, India. We are leading manufacturer and supplier specializing in the production of Sponge Plant DRI (Direct Reduced Iron) Rotary Kiln & Cooler equipment and vital components for steel plants, alongside catering to a diverse range of industries including sugar mills, cement plants, fertilizer plants, chemical plants, coal washeries, activated carbon plants, and ball mills. With a strong focus on quality and innovation, Piyali Engineering Corporation stands as a trusted provider of cutting-edge solutions across various industrial sectors. With a wide range of offers and a strong customer base, we have been serving the industry for several years. Our product range includes various capacities of DRI kilns and coolers, ranging from 50TPD to 600TPD & 900TPD, along with components such as support rollers, pinions, shafts, shells, combined bearing housing complete assemblies, spring plates, Ball Mill Pinion Shaft, Mill Head End Cover for Ball Mill Manufacturer, girth gears, and more. These offerings are designed to meet the needs of Cement Plants, Power Plants, Steel Plants, Sponge Iron Plants, Chemical Plants, Fertilizer Plants, and various other industries. Explore top-notch Lime Kiln Paper Mill Equipment at Piyali Engineering Corporation for customized, cost-effective solutions. Our commitment to excellence ensures reliable expertise and high-quality equipment, guaranteeing seamless industrial operations. Furthermore, we are Manufacturers & Suppliers of Rotary Kilns & Cooler Dryers Shell Casting and Forging Equipment for Sponge iron Plant, Cement Plant, Raw Mill, Ball Mill Grinding Ring Gear and Pinions, Raw Mill Girth Gear and Pinion, Trunnion Mill Head End Cover, Bearing Housing, Kiln Tyre, Riding Rings, Path Rings, Guide Roller Assembly. Piyali Group offers a 100 TPD Kiln Girth Gear for DRI Sponge Iron Plants with the detailed specifications listed below:- READY STOCK Material Grade: IS 2708 GR 2 Outer Diameter: 4616mm Module: 40 Teeth: 112 Specifications:Chemical Composition: Okey Physical Properties: Okey UT Hardness: OkeyDimensions: Okey
Rotary Kiln, rotary calciner, rotary furnace, rotary Lime Kiln,, Handan metallurgical engineering & Research Co. Ltd (MER) currently is the TOP professional company majoring in design, equipment fabrication, installation, production, training, and commissioning in China. So far, the company has undertaken around 100sets of rotary kiln of Active Lime (dolomite calcinations).,, MER energy saving revolving kiln of Active Lime (dolomite calcinations) production line is the most uniform calcinations technology and equipment for Active Lime (dolomite calcinations), adopting advanced vertical preheater, rotary kiln and vertical cooler technology. It can reduce energy consumption, raise production capacity, reduce costs, and achieve good results in emission reduction and energy saving. The raw material particle size is 15~45mm, the product activity is 420ml. The fuel can be gas and solid, or mixing. The products specifications include 150t/d, 200t/d, 300t/d, 400t/d, 500t/d, 600t/d, 700t/d, 800t/d, 900t/d, 1000t/d and 1200t/d.,, MER vertical pre-heater has high heat exchange efficiency. After the pre-decomposition, the material will be returned to rotary kiln to be further calcination. The system makes full use of the residual heat of flue gas. The Adjustable technology of conveying pipe is firstly originated in China. It enlarges the particle size range of material.,, The refractory lining of MER rotary kiln adopts new-type multiple energy saving brick which is an exclusive technology and developed independently. Contrast with the traditional refractory material, the multiple energy saving brick can reduce the temperature of kiln surface, and prolong service life of rotary kiln. Adopting advanced average cooling air technology, MER vertical cooler achieves high efficiency in heat-exchanger and uniform cooling. After being heat transferred, the secondary air is directly forced into the rotary kiln to be reused., We are the manufacturer of lime kiln, we can provide high quality rotary kiln such as limestone rotary kiln.
As a new type of environmentally friendly materials, ceramic is widely used in petroleum, construction, chemicals, sewage treatment and other industries. Rotary kiln is the key equipment of ceramic calcining system. Its performance will directly affect the quality and cost. For the different characteristics and requirements of the traditional calcining ceramic materials, we developed the new series rotary kiln. It has the characteristics of even calcining, large capacity, high operation, energy saving, easy operation and maintenance as well as long machine life, and can reduce the equipment operating costs significantly. Ceramic rotary Kiln features : 1. For the characteristics and requirements of ceramic calcining process, we make optimize design on kiln head and kiln tail. It solved the problems of the discharge reverting and dust leakage at kiln tail to have smoothly conveying. 2. It is micro-negative pressure operation in the cylinder with low dust pollution; 3.It is even calcination, large capacity and easy to operation and maintenance. Ceramic rotary Kiln consists of gearing, supporting rollers, catching wheels, cylinder, kiln head, kiln tail sealing and other components. The main structural features are: 1.There are 2 to 3 fulcrums on kiln. It is easy to ensure the contact surface of rollers and kiln tires parallel to the cylinder axis during installing; 2.There are specific gap between the tire and cylinder. It strengthens the cylinder by confining tires after thermal expansion; 3.The supports use rolling bearing which simplified bearing structure. It reduces energy losses during Kiln operation and makes it easier to maintain and repair; 4.In order to convenient installation and commissioning, there is a kiln slow rotating devices to maintain kiln nonconventional running operation while main transmission system is under overhaul or other abnormal conditions which can occur cylinder bending and deformation during the cooling process. 5.The kiln uses mechanical or hydraulic catching wheels. They are high accuracy and reliability. The ridding rollers and tires are evenly wearing on the entire width direction and are handy adjustment.; 6.The kiln head and tail uses elastic flake radial contact sealing. It can fit the cylinder shape inaccurate and kiln deflection & axial movement. It has better sealing performance and reliability, longer service life and convenient replacement.
According to the calcination character of limestone, lime rotary kiln is specialized design for production of active lime. This type of kiln can work with vertical preheater and vertical cooler to achievethe advantages like high use ratio of raw materials, complete calcination, even quality, good quality lime, high capacity output, environmental and energy saving, simple operation and longer working life. This kiln is very suitable for limestone calcination for industries like metallurgy, chemical, construction materials and etc. Our products advantages: 1. According to the character of limestone and its calcination requirement, the structure of kiln inlet and outlet sections has been optimized. It can resolve the problem of material returning back to kiln inlet and the leakage of dust. 2. Evenly heating for limestone, low rate of less calcination and over calcination. Especially suitable for the high activity lime for steel making Technical configuration is optional: matched vertical preheater can use the high temperature from rotary kiln to preheating the limestone from room temperature to decomposition condition; matched vertical cooler can cooling down the high temperature of lime in the shortest time, and process can increase the activity of lime and also easy for transportation and storage.
The vertical preheater is a vertical preheating device that preheat calcined material, its developed on the basis of import and absorb advance technology from abroad and combine with dolomite and limestone calcination features, with characteristics such as rational structure, high rate of heat exchange, high level of automatic. It main used to preheat raw material with poor thermal stability, such as limestone, dolomite and so on. The vertical preheater is used with rotary kiln, make the high temperature air from kiln tail fully utilize, play a role in saving energy and reducing consumption, itâ??s a energy saving and environment - friendly product. Our products advantages: 1. Push head and main parts of body is made of heat resistance steel, so it can work in 1000~1100high temperature, and have long operation life. 2.Refractory bricks liner with good design and sealing, to insure the material is preheated equally and reach to preheating temperature. 3. Recycle the heat energy in waste air that discharge from kiln tail effective, increase utilization ratio of fuel, at the same time, itâ??s benefit to dedust; 4. The vertical preheater is used in calcination system, the length of rotary kiln will be shorten, to reduce the heat loss on the surface of rotary kiln and floor space; 5.With good combined revenues, the capacity will be increased 30%, thermal efficiency will be increased 40% after use vertical preheater.
Cement rotary kiln are commonly used for heat processing of minerals and aggregates such as lime, cement, and iron ore. To achieve consistent quality results, it is important to maintain a uniform product temperature at the kiln entry, mid zone, and discharge. In most rotary kilns, the challenge with temperature process control is that the temperature sensor must view through flames or heavy smoke and dust. Consequently, when selecting a sensor, the design, wavelength, and alignment are all important considerations. Our high-performance dual-wavelength sensors offer unequalled performance for accurate and repeatable measurements on cement kiln applications. These sensors can operate properly when the target energy signal is diluted over 99% by such things as dust and smoke. To effectively measure targets through flames, the 1400 and 4400 Series are recommended. These single-wavelength sensors utilize a very narrow band 3.8 micron filter that provides unequalled performance with measurements through flames. Our advantages: 1. Cement rotary kiln adopts adjustable speed driving with high efficient and low power consumption. 2. The fuel consumption of unit product is low and large capacity. 3. Stable mechanical performance and transmission, accurate speed control and easy control the calcination temperature. Structure of our products: 1. Support device: advanced shaft structure, automatic temperature measuring device and electrical heating device. 2. Catch wheel: including mechanical wheel and hydraulic pressure catch wheel. 3. Gears: single or double. The rotating speed is controlled by regulating motor, DC motor or variable frequency and speed regulation motor. Be reliable, energy-saving and efficient. 4. Cylinder tyre bolster: lower bolster has three types: fixed, zoom and floating. Its structure is simple, replacement is convenient and it wont hurt cylinder when it needs a change. 5. Sealing equipment: there are many kinds for choice according to kiln models, including air cylinder edge sealing, spring edge sealing, graphite block sealing and combination for above. The feature is adaptive for cylinder rotating and swing. And sealing effect is very good. 6. Kiln head hood: including stationary type and flexible type. Cement rotary kiln are commonly used for heat processing of minerals and aggregates such as lime, cement, and iron ore. To achieve consistent quality results, it is important to maintain a uniform product temperature at the kiln entry, mid zone, and discharge. In most rotary kilns, the challenge with temperature process control is that the temperature sensor must view through flames or heavy smoke and dust. Consequently, when selecting a sensor, the design, wavelength, and alignment are all important considerations. Our high-performance dual-wavelength sensors offer unequalled performance for accurate and repeatable measurements on cement kiln applications. These sensors can operate properly when the target energy signal is diluted over 99% by such things as dust and smoke. To effectively measure targets through flames, the 1400 and 4400 Series are recommended. These single-wavelength sensors utilize a very narrow band 3.8 micron filter that provides unequalled performance with measurements through flames. Our advantages: 1. Cement rotary kiln adopts adjustable speed driving with high efficient and low power consumption. 2. The fuel consumption of unit product is low and large capacity. 3. Stable mechanical performance and transmission, accurate speed control and easy control the calcination temperature. Structure of our products: 1. Support device: advanced shaft structure, automatic temperature measuring device and electrical heating device. 2. Catch wheel: including mechanical wheel and hydraulic pressure catch wheel. 3. Gears: single or double. The rotating speed is controlled by regulating motor, DC motor or variable frequency and speed regulation motor. Be reliable, energy-saving and efficient. 4. Cylinder tyre bolster: lower bolster has three types: fixed, zoom and floating. Its structure is simple, replacement is convenient and it wont hurt cylinder when it needs a change. 5. Sealing equipment: there are many kinds for choice according to kiln models, including air cylinder edge sealing, spring edge sealing, graphite block sealing and combination for above. The feature is adaptive for cylinder rotating and swing. And sealing effect is very good. 6. Kiln head hood: including stationary type and flexible type.
According to the calcination character of limestone, lime rotary kiln is specialized design for production of active lime. This type of kiln can work with vertical preheater and vertical cooler to achievethe advantages like high use ratio of raw materials, complete calcination, even quality, good quality lime, high capacity output, environmental and energy saving, simple operation and longer working life. This kiln is very suitable for limestone calcination for industries like metallurgy, chemical, construction materials and etc. Our products advantages: 1. According to the character of limestone and its calcination requirement, the structure of kiln inlet and outlet sections has been optimized. It can resolve the problem of material returning back to kiln inlet and the leakage of dust. 2. Evenly heating for limestone, low rate of less calcination and over calcination. Especially suitable for the high activity lime for steel makingã?? Technical configuration is optional: matched vertical preheater can use the high temperature from rotary kiln to preheating the limestone from room temperature to decomposition condition; matched vertical cooler can cooling down the high temperature of lime in the shortest time, and process can increase the activity of lime and also easy for transportation and storage. Lime kiln is mainly compose of driving device, supporting roller, catching roller, cylinder, kiln inlet, kiln outlet and sealing device. 1. 2-3 supporting points can guarantee the contacting surface between supporting roller and tyre is paralleled with axis line of cylinder during installation. 2. Certain gap is reserved between tyre and cylinder. After thermal expand of cylinder, the tyre can tightly stick on cylinder for strength it. 3. Gear is split type combination structure which is assembled with cylinder by spring boards. The features are easy for installation, steady transmission. 4. Supporting device is antifriction bearing (occasionally uses slide bearing). This design has simplified the supporting device of supporting roller, and reduced the useless power loss during operation. It has the features like easy operation and maintenance.
We are manufacturer of girth gear for ball mills, cement mills, sugar mills, rubber plant, textile, steel plant, chemical and fertilizer plant, mineral plant, mining plant, rotary kilns & cooler, dryers, etc. We are regularly manufacturing girth gear, drive pinion complete assembly (pinion, shaft, plumber block, bearings, end plate, end cover, sleeves, ), riding ring and riding ring support system, trunnion, support roller with shaft, bearing housing, complete assembly.
Produce under FLS midth production procedure and standard.
